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POWERWINCH P55000 - User Manual

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P3010402AVr3 Printed in USA December, 2011
OWNER'S MANUAL
MOTORIZED FOLDING CAMPER
W
INCH
The 12 Volt Motorized Folding Camper Winch is used to raise and lower
the top of folding campers with the touch of the switch, eliminating
tiresome hand cranking.
TABLE OF CONTENTS
Safety Information ................................................................................... 2
General Safety Information ........................................................................... 2
Winch Installation ................................................................................... 3
Electrical Setup ............................................................................................. 3
Setting the Cable ........................................................................................... 4
Setting the Limit Switches ............................................................................. 4
Setting the Lower Limit Switch ............................................................... 5
Setting the Upper Limit Switch ............................................................... 6
Operating the Winch ............................................................................... 7
Manual Override ............................................................................................ 7
Maintenance ............................................................................................. 8
Cable ...................................................................................................... 8
Gears ..................................................................................................... 8
Electrical ................................................................................................ 8
Wiring Diagram ............................................................................................. 8
Troubleshooting Guide .................................................................................. 9
Component List ........................................................................................... 10
Warranty ................................................................................................. 11

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Questions and Answers

Summary

Safety Information

General Safety Precautions

Safety precautions to follow at all times to prevent serious injury and property damage.

Operational Warnings

Key warnings for winch operation, including unplugging power, not lifting people/animals, and keeping clear.

Operational Cautions

Cautions regarding weight limits, cargo on camper top, and duty cycle for winch longevity.

Winch Installation Guide

Installation Steps

Instructions for parking the camper, removing the old winch, and attaching the new winch to the trailer frame.

Electrical Setup Procedure

Electrical Setup Steps

Guidance on determining switch location, drilling holes, and routing battery wires for electrical setup.

Cable Setup and Installation

Cable Wrapping and Securing

Procedure to insert, secure, and wrap the winch cable onto the drum shaft, ensuring no slack.

Limit Switch Adjustment

Limit Switch Warnings

Warnings about disconnecting power and potential damage from incorrect limit switch settings.

Lower Limit Switch Setting

Setting the Lower Limit Switch

Instructions to set the lower limit switch by adjusting the switch plate and testing the camper top closure.

Upper Limit Switch Setting

Setting the Upper Limit Switch

Procedure to set the upper limit switch by adjusting the screw and testing the camper top extension.

Winch Operation

Operational Warnings

Warnings about camper surface, latches, and duty cycle for safe winch operation.

Manual Winch Override

Manual Override Procedure

How to operate the winch manually during a power failure using the drive bolt and socket.

Manual Override Caution

Caution against overextending the top with electric drivers to prevent winch damage.

Winch Maintenance

Maintenance Safety Warning

Always disconnect power before performing any maintenance on the winch unit.

Cable Maintenance

Instructions for inspecting, replacing, and lubricating the winch cable annually.

Gear Lubrication

Procedure for lubricating the worm drive and gear, including recommended grease type.

Electrical Connections Check

Guidance on checking wiring for damage, corrosion, and ensuring secure connections.

Winch Wiring Diagram

Wiring Diagram Explanation

Visual representation of the winch electrical connections, including switches, motor, and battery.

Troubleshooting Winch Issues

Winch Not Operating Troubleshooting

Troubleshooting steps for power issues, connections, and circuit breakers when the winch is unresponsive.

Over;Under Extension Troubleshooting

Diagnosing and correcting issues with camper top extension/retraction related to limit switches.

Reverse Operation Troubleshooting

Checking wiring against the diagram and ensuring correct battery terminal connections.

Powerwinch Component List

Winch and Kit Components

List of main winch components and kits, including part numbers and images.

Powerwinch Product Warranty

Warranty Duration

Details on the warranty period, which is 1 year for parts and labor.

Covered Warranty Issues

Defines coverage for defects in material and workmanship under normal use.

Excluded Warranty Issues

Lists exclusions such as improper installation, normal wear, accident, and abuse.

Purchaser Warranty Responsibilities

Purchaser obligations including proof of purchase, maintenance, and care.

POWERWINCH P55000 Specifications

General IconGeneral
BrandPOWERWINCH
ModelP55000
CategoryWinches
LanguageEnglish

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