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Primera Bravo 4202 User Manual

Primera Bravo 4202
68 pages
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Service Manual for Bravo 4200 Series Disc Publisher
©2017 All rights reserved
04/27/17

Questions and Answers:

Primera Bravo 4202 Specifications

General IconGeneral
BrandPrimera
ModelBravo 4202
CategoryDisc Duplicator
LanguageEnglish

Summary

Cover

Loosen Back Cover Screws

Loosen the four screws located on the back of the printer's cover.

Remove Front Cover Screws

Remove three screws from the front cover and slide the picker and carrier to the printer's center.

Disconnect Cables for Cover Removal

Unplug the control panel cable and the blue LED board cable from the mainboard before removing the cover.

Control Panel

Remove and Test Control Panel

Remove three screws securing the control panel and test button functionality after replacement.

Blue LED Board

Remove and Unplug Blue LED Board

Remove two screws securing the blue LED board and unplug its cable from the board.

USB3 Hub

Remove USB3 Hub Cover Plate

Remove two screws securing the cover plate and then remove the plate itself.

Disconnect SATA Cables and Remove Hub

Unplug SATA cables from the hub and remove three screws securing the hub.

Reconnect USB3 Hub to Mainboard

Ensure hub pins properly connect to mainboard connectors and reconnect SATA cables.

Mainboard

Unplug Cables from Mainboard

Unplug all cables and flex cables from the mainboard after removing the USB3 hub.

Remove Mainboard

Remove four screws securing the mainboard and lift it out of the unit.

Transfer Static Brush and Standoffs

Remove two screws and three standoffs from the static brush and transfer them to the new mainboard.

Reinstall Mainboard Assembly

Ensure mainboard aligns with the post, reconnect cables, USB3 hub, and motors.

Print Tray

Remove Print Tray Guide

Remove two screws securing the print tray guide to the print tray and lift the guide off.

Pull Back Print Tray

Lift the back end of the print tray slightly and pull it back against the rear cover plate.

Remove Front Tray Guide

Remove the screw securing the front tray guide and lift the guide out of its base.

Remove Print Tray

Pull the print tray completely out of the printer.

Power Resistor

Disconnect Power Resistor Cable

Cut the tie wrap securing the power resistor cable and unplug it from the mainboard.

Secure Resistor Mount Bracket

Remove two screws securing the resistor mount bracket to the rear cover plate.

Replace Power Resistor

Remove two screws securing the power resistor to its mount bracket and replace the resistor.

Encoder Wheel Sensor

Unplug Encoder Wheel Sensor

Cut the tie wrap securing cables and unplug the encoder wheel sensor from the mainboard.

Remove Sensor Mounting Screws

Remove the two screws that secure the sensor to its bracket.

Center Encoder Wheel in Slot

Ensure the encoder wheel is centered within its slot when replacing the sensor.

Encoder Wheel

Peel and Clean Encoder Wheel

Peel the encoder wheel off its gear and clean the area with alcohol before applying a new wheel.

Center and Clean New Encoder Wheel

Ensure the new encoder wheel is centered in the sensor slot and clean it after handling.

Drive Mount

Remove Drive Mount Base Plate

Tip the printer up and remove the six screws securing the drive mount base plate to the base.

Align and Remove Drive Mount

Tip the drive mount forward, align its slot with the rear cover plate tab, and remove it.

Disconnect Drive Cables

Unplug all cables from the back of the drive(s) to detach the drive mount from the printer.

Power Supply

Unplug Power Supply from Mainboard

Remove the drive mount, unplug the power supply from the mainboard, and cut securing tie wraps.

Secure Power Supply to Cover Plate

Remove the five screws securing the power supply to the rear cover plate.

Remove Power Supply Unit

Lift the power supply out of the printer and pull its power cable through the bottom opening.

Route Power Supply Cable

Route the drive power cable to the underside of the printer, ensuring it's not pinched.

Drive Fan

Unplug Drive Fan from Mainboard

Remove the drive mount, cut tie wraps, and unplug the drive fan from the mainboard.

Secure Fan to Rear Cover Plate

Remove the two screws securing the fan to the inside of the rear cover plate.

Troubleshooting

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