Qualcast XSS41C - User Manual

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Important - Please read these instructions fully before starting assembly

These instructions contain important information that will help you get the best from

your lawnmower, ensuring it is assembled correctly and safely.

If you need help or have damaged or missing parts, call the Customer Helpline on 0845 034 2279

prior to returning product to store.

Assembly Manual

Qualcast

41cm Petrol Hand Push

Lawnmower

Complete Product

Support & Aftersales Service

XSS41C

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Sep 2012 Rev A

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Email: support@gardenservicecentre.co.uk

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Complete Product Support &

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This document provides comprehensive instructions for the assembly, operation, and maintenance of the Qualcast 41cm Petrol Hand Push Lawnmower, model XSS41C. It is designed to ensure users get the best performance from their lawnmower, ensuring it is assembled correctly and safely.

Function Description

The Qualcast 41cm Petrol Hand Push Lawnmower is a single-cylinder, 4-stroke petrol-powered lawnmower designed for cutting grass. It is a hand-push model, meaning it requires the user to manually propel it across the lawn. The device is intended for domestic use and is not suitable for commercial, trade, or industrial applications. Its primary function is to efficiently cut grass, with a grass collection bag to gather clippings, ensuring a tidy lawn.

Important Technical Specifications

Engine Type: Single cylinder 4-stroke
Engine Displacement: 148cc
Engine Max. Power: 2.2kW at 3600 rpm
Engine Speed: 3000rpm
Cutting Width: 41cm
Grass Bag Capacity: 45L
Ignition: T.C.I (Transistor Controlled Ignition)
Fuel Tank Capacity: 0.8L
Oil Tank Capacity: 0.6L
Sound Pressure Level: 85 dB(A)
Sound Power Level: 96 dB(A)
Vibration: 3.7m/s²
Spark Type: RJ19LM
Net Weight: 23kg
Compliance: Complies with the Noise Emission Directive 2000/14/EC.

Usage Features

The lawnmower offers several features to enhance its usability and performance:

Assembly: The manual provides a step-by-step guide for assembly, including attaching the lower handle, fixing the handle with bolts, and securing the grass collection bag. Quick start videos are also available via a QR code for visual guidance.
Height Adjustment: The cutting height can be easily adjusted to one of 5 positions by pulling a lever towards the wheel and moving it forward or backward, allowing users to select the desired grass length.
Starting Procedure: A quick guide for starting the engine involves pressing the primer bulb 3-5 times (for cold engines), pulling the stop/start bar towards the upper handle, and then pulling the starter handle briskly.
Grass Collection: The lawnmower is equipped with a 45L grass collection bag. Users are instructed to attach the grass bag to the frame using plastic hooks and hook it onto the mower after raising the safety flap. The manual emphasizes emptying the grass bag after each use to prevent fire hazards and ensure efficient collection.
Safety Features: The manual highlights numerous safety warnings, including wearing appropriate Personal Protective Equipment (PPE) like suitable gloves, keeping bystanders away, being aware of sharp blades, and ensuring the engine is stopped and the spark plug lead disconnected before maintenance. It also warns against operating the engine in confined spaces due to toxic exhaust gases and advises against mowing on excessively steep slopes (over 15°).
Fuel and Oil Management: The lawnmower requires clean, fresh unleaded petrol and high-quality SAE30 (or equivalent 5W30) 4-stroke lawnmower oil. Detailed instructions are provided for filling the engine oil and fuel, emphasizing not to overfill and to perform these operations in a well-ventilated area away from flames or sparks. The oil should be changed after the first 5 hours of use and at the end of every season.

Maintenance Features

Regular maintenance is crucial for the longevity and optimal performance of the lawnmower. The manual outlines a comprehensive maintenance schedule and procedures:

Cleaning: The lawnmower should be thoroughly cleaned after every use, especially the underneath and the blade mount. Users are advised to tip the mower onto its left side (opposite the oil filling socket) to clean dirt and grass. It is important not to use water jets or high-pressure cleaners on the engine.
Spark Plug Maintenance: Instructions are given for cleaning or replacing the spark plug. This involves pulling off the spark plug boot, removing the plug with a socket spanner, cleaning it with a wire brush, setting the gap to 0.75mm with a feeler gauge, and carefully reinstalling it.
Air Filter Maintenance: The air filter cover can be unclipped to remove and clean the sponge filter element. The element should be washed in warm soapy water, rinsed, dried naturally, and then moistened with oil and squeezed dry before reinstallation to prevent debris and dust from entering the engine.
Oil Change: Instructions detail how to drain used engine oil and refill with fresh oil. This involves tilting the lawnmower, catching the oil in a container, and refilling with 600ml of recommended oil, ensuring the level is between the Min and Max marks on the dipstick.
Blade Maintenance: The blade should be inspected regularly for sharpness and damage. Instructions are provided for removing and replacing the blade, emphasizing the use of garden gloves due to sharp edges. It is recommended to renew the metal blade after 50 hours of mowing or 2 years, whichever comes first, and to have blades sharpened, balanced, and mounted by an authorized service workshop.
Storage: For short-term storage (less than 15 days), the engine should be cooled, the grass bag emptied, and the mower cleaned and stored upright in a safe place. For extended storage (more than 15 days), additional steps include emptying the petrol tank, running the engine until all fuel is used, changing the oil, removing the spark plug to fill the cylinder with oil, and cleaning the cylinder's cooling fins and housing.
Troubleshooting: A troubleshooting table is included to help users identify and resolve common problems such as loud running, heavy vibrations, engine not starting, unsteady engine operation, uneven mowing, and unsatisfactory grass bagging.
Guarantee and Support: The manual includes a 2-year guarantee covering material or manufacturing defects for domestic use. It also provides contact information for customer helpline, email support, and a website for product support and aftersales service, available 7 days a week. Users are encouraged to contact the helpline for help with damaged or missing parts instead of returning the product to the store.