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Ransomes 51 Marquis - User Manual

Ransomes 51 Marquis
70 pages
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®
RJL 100 September 2014
GB
United
Kingdom
Safety, Operation & Maintenance Manual
Ransomes - Marquis, Super Certes and Super Bowl
Engine - HONDA GX120
51 Marquis
Product Code: LDAA504
Series: EF4
61 Marquis
Product Code: LDCB604
Series: EG4
51 Super Certes
Product Code: LDFC504
Series: EC4
61 Super Certes
Product Code: LDFC604
Series: JG4
51 Super Bowl
Product Code: LDFD504
Series: JF4
WARNING
WARNING: If incorrectly used this machine can
cause severe injury. Those who use and maintain
this machine must be trained in its proper use,
warned of its dangers and must read the entire
manual before attempting to set up, operate, adjust
or service the machine.
25065G-GB (R1)

Table of Contents

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Summary

Introduction and Product Information

Important Information and Operator Responsibilities

Manual states operator must read and understand safety, controls, lubrication, and maintenance.

Product Identification and Serial Numbers

Explains location and meaning of machine and engine serial number plates.

Scrap Product Disposal Guidelines

Safe removal of used oil, filters, and coolant during machine use.

Parts Manual Access Options

Details how to access parts lists via website or printed copy.

Key Number Recording Procedure

Instructions to record starter switch and engine/machine numbers.

Mower Assembly from Container

Steps for unpacking the mower and assembling handles and grassbox.

Safety Precautions and Warnings

General Safe Operation Practices

Essential rules for safe operation, including reading manual and avoiding hazards.

Pre-Operation Checks and Preparation

Steps to prepare the mower and work area before operation.

Specific Operating Safety Rules

Guidelines for operating on slopes, near hazards, and stopping the machine.

Fuel Handling Safety Procedures

Precautions for refueling, storing fuel, and handling spills.

Safety During Maintenance and Storage

Safety measures for cleaning, adjusting, repairing, and storing the mower.

Safe Trailer Loading and Securing

Guidelines for safely loading and securing the mower onto a trailer.

Key Safety Alerts and Interlock System

Explanation of safety alert symbols and the function of the interlock system.

Operator Safety Checklist

Steps to follow before leaving the operator's position for safety.

Chemical, Hydraulic, and Battery Safety

Warnings regarding California Proposition 65, hydraulic fluid, and battery hazards.

Operational Hazard Warnings

Warnings about seat belts, towing, and noise exposure.

Vibration Exposure Limits and Thunderstorm Safety

Information on vibration limits and safety during thunderstorms.

Welding Precautions and PPE

Safety guidelines for welding and required Personal Protective Equipment.

Technical Specifications

Engine Model and Performance Details

Specifications for the Honda GX120 engine, including power and speed.

Machine Dimensions and Weight Specifications

Table detailing height, length, width, and weight for different models.

Machine Construction and Components

Details on frame, transmission, handles, and grass box construction.

Hand;Arm Vibration Levels by Model

Measured vibration levels for hand/arm exposure for various models.

Whole Body Vibration and Noise Levels

Whole body vibration data and measured noise levels for operator and environment.

Slope Operation Limits and Guidance

Specifies maximum allowable slope for safe operation.

Cutting Unit Specifications by Model

Details on front roll, landroll, cylinder, cutting ratio, and height for different units.

Cutting Performance Metrics

Information on cutting width, speed, and performance rates.

Engine Oil and Grease Recommendations

Specifies recommended engine oil grades and grease types.

EC Declaration of Conformity Details

Lists directives, assessment procedures, and notified body for EC conformity.

Declaration of Incorporation

Statement regarding incorporation of partly completed machinery into final products.

Decals and Controls

Decal Identification

Lists safety decals with their meanings and associated part numbers.

Instructional Decal Examples

Shows examples of instructional decals for controls.

Operator Presence Control (OPC)

Explains the function and operation of the OPC control.

Landroll and Throttle Controls

Describes the operation of the landroll clutch and throttle control levers.

Brake Release and Cylinder Clutch Levers

Details the operation of the brake release and cylinder clutch levers.

Ignition Cut-Out Switch Operation

Explains how to use the ignition switch to start and stop the engine.

Operation Guidelines

Daily Inspection Procedures

Steps for performing a daily pre-operation inspection of the mower.

Operator Presence and Safety Interlock System Testing

Procedures for testing the safety interlock system's functionality.

General Operating Procedures and Precautions

Guidelines for safe mowing, handling obstacles, and operating in different environments.

Gradient Operation and Cleaning Safety

Precautions for operating on gradients and cleaning cutting units safely.

First-Time Engine Start and Procedure

Instructions for initial engine setup and starting.

Engine Start, Stop, and Operation Tips

Steps for starting, stopping, and maintaining good operation.

Adjustments and Settings

Marquis Front Roll Alignment

Steps to align the front rolls on Marquis models.

51 Marquis Height of Cut Setting

Method for setting the cutting height on the 51 Marquis model.

61 Marquis Height of Cut Adjustment

Instructions for adjusting the cutting height on the 61 Marquis model.

Super Certes;Bowl Height of Cut Adjustment

Procedure for setting the cutting height on Super Certes and Super Bowl models.

Marquis Side Roll Adjustment

How to adjust the side rolls on Marquis models.

Cylinder to Bottom Blade Adjustment

Procedure for setting the correct gap between the cylinder and bottom blade.

Cylinder Clutch Adjustment

Steps for adjusting the cylinder clutch mechanism.

Concave Adjustment Procedure

How to adjust the concave for proper grass clipping delivery.

Landroll Scraper Adjustment

Instructions for adjusting the landroll scraper.

Landroll Clutch Adjustments

Steps to adjust the landroll clutch.

Chain Adjustments and Tensioning

Guide for adjusting drive chains for proper tension and movement.

Cutting Unit Backlapping Procedure

Detailed steps for backlapping the cutting cylinder and bottom blade.

Handle Height and Angle Adjustment

How to adjust the mower's handle for height and angle.

Parking Brake Adjustment

Instructions for adjusting the parking brake on different models.

Machine Accessories

Brush, Comb, and Transport Wheels

Installation of brush/comb set and transport wheels for Super Certes.

Trailing Seat Installation and Cautions

Procedures for installing the trailing seat and associated safety warnings.

Verti-Groom Attachment Setup

Specifications and settings for installing and adjusting the Verti-Groom attachment.

Verti-Groom Drive Belt and Lubrication

Instructions for adjusting/replacing the drive belt and lubricating Verti-Groom components.

Scheduled Maintenance

Maintenance and Lubrication Chart

Overview of maintenance intervals and tasks for the machine.

Daily Engine Checks and Cleaning

Routine checks for the engine starter, fins, air intake, and controls.

Weekly Engine Checks and Air Cleaner Maintenance

Procedures for cleaning and maintaining the air cleaner element.

Clutch, Brake, and Layshaft Maintenance

Cleaning clutch/layshaft areas and checking the landroll brake.

Lubrication Schedule

Daily Engine Oil Checks and Filling

Procedures for checking and topping up engine oil daily.

Initial and Weekly Engine Oil Service

Instructions for initial oil change and subsequent weekly oil service.

Machine Lubrication Points

Identifies key lubrication points on the machine for daily service.

Quality of Cut Troubleshooting

Test Cut Procedure and Cut Quality Issues

How to perform a test cut and overview of common cut appearance problems.

Washboarding and Marcelling Diagnosis

Identifying and resolving washboarding and marcelling in the cut grass.

Step Cutting and Scalping Diagnosis

Identifying and resolving issues causing step cutting and scalping.

Stragglers, Streaks, and Windrowing Diagnosis

Identifying and resolving issues causing stragglers, streaks, and windrowing.

Rifling, Tramlining, and Mismatched Units Diagnosis

Identifying and resolving rifling, tramlining, and mismatched cutting unit issues.

Fuses, Relays, and Guarantee

Fuse and Relay Identification

Table listing fuses and relays with their functions.

Warranty Terms and Service Information

Details on warranty coverage and how to obtain service.

Ransomes 51 Marquis Specifications

General IconGeneral
BrandRansomes
Model51 Marquis
CategoryLawn Mower
LanguageEnglish

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