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Record Power DML36SH-CAM User Manual

Record Power DML36SH-CAM
32 pages
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1
Original Instruction Manual
DML36SH-CAM Swivel Head 4 Speed Intermediate Lathe
Important
For your safety read instructions carefully before
assembling or using this product.
Save this manual for future reference.
Always wear safety glasses when
using woodworking equipment.
Always read the instructions
provided before using
woodworking equipment.
i
Kg
Version 2.0
October 2012
To register this product please visit
www.recordpower.info
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Please see back cover for contact details.
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Record Power DML36SH-CAM Specifications

General IconGeneral
BrandRecord Power
ModelDML36SH-CAM
CategoryLathe
LanguageEnglish

Summary

Purpose of This Manual

Record Power and the Environment

Waste Electrical and Electronic Equipment (WEEE) Regulations

1. Explanation of Symbols

Mandatory Instructions

Details symbols requiring user action, such as reading the manual or wearing protective gear.

Warnings

Explains symbols indicating potential risks like severe injury, electrical shock, or fire.

2. General Health & Safety Guidance

Personal Protective Equipment (PPE) and Dress Code

Details essential protective gear and appropriate clothing to prevent injury during operation.

Machine Setup and Preparation

Covers ensuring the machine is stable, tools are removed, and the area is clear before starting.

Operational Safety Practices

Emphasizes staying alert, keeping the area clear, and ensuring proper guards are in place.

Environmental and Personnel Safety

Addresses workspace environment, lighting, and keeping unauthorized persons away from the machine.

2. General Health & Safety Guidance

Machine Storage and Handling Precautions

Advises on safe storage, avoiding overreaching, and proper handling of electrical supplies and cables.

Safe Operation Procedures

Covers preventing unintentional starting, outdoor use restrictions, extension cable safety, and electrical shock prevention.

Workpiece and Tool Safety

Focuses on securing the workpiece, using correct tools, and ensuring dust extraction and guards are in place.

Maintenance and Alertness

Stresses operator alertness, regular maintenance, and keeping cutting tools sharp for safe operation.

2. General Health & Safety Guidance

Post-Operation Safety and Repair

Covers disconnecting power after use, checking for damaged parts, and ensuring repairs are done by qualified personnel.

3. Additional Health & Safety for Woodturning Lathes

Safe Operation and Preparation

Addresses woodturning risks and essential pre-operation checks like workpiece mounting and tool rest positioning.

Woodturning Techniques and Safety

Details safe practices for using specific tools like roughing gouges, spindle gouges, and skew chisels.

3. Additional Health & Safety for Woodturning Lathes

Tool Maintenance and Regulatory Compliance

Emphasizes keeping turning tools sharp and mentions compliance with health and safety regulations.

4. Record Power Guarantee

Guarantee Terms and Exclusions

Details the 5-year guarantee terms, conditions, and exclusions for product defects.

Claims Procedure and Notice

Outlines steps for making a claim, providing documentation, and notes on guarantee applicability.

5. Specifications

6. Assembly Instructions

Assembly – Identifying Contents

Lists all the components included in the shipping container for assembly.

6. Assembly Instructions

Assembly of the Bed with the Optional Leg Stand

Guides the assembly of the lathe bed with the optional legstand, including steps for connecting brackets, wedges, and legs.

6. Assembly Instructions

Leg Stand Alignment and Adjustment

Continues the steps for assembling the legstand, focusing on aligning legs and ensuring correct positioning.

6. Assembly Instructions

Assembly of the Bed when Mounting to a Bench

Details how to assemble the bed bars and end brackets when mounting the lathe directly to a workbench.

6. Assembly Instructions

Attaching the Tailstock

Provides step-by-step instructions for attaching the tailstock to the bed bars, including securing it with nuts and bolts.

6. Assembly Instructions

Banjo & Toolrest Assembly

Guides the assembly of the banjo and toolrest, including fitting the bush, washer, and securing the nut.

6. Assembly Instructions

Headstock Assembly

Details the process of placing the headstock onto the saddle, securing it, and checking the drive belt alignment.

7. Intended Use of the Lathe & Basic Woodturning Instructions

Intended Use and Safety Directives

Defines the lathe's purpose and directs users to specific safety guidelines and dust extraction needs.

Workpiece Mounting Procedures

Provides detailed steps for securely mounting timber using faceplates, chucks, or between centres.

Tool Rest Positioning

Emphasizes the critical importance of correctly positioning the tool rest for safety and effective operation.

7. Intended Use of the Lathe & Basic Woodturning Instructions

Woodturning Tool Techniques

Explains the correct usage of roughing gouges, spindle gouges, and skew chisels for various turning tasks.

Lathe Speed Selection Guidelines

Guides on selecting appropriate lathe speeds for different tasks like roughing, general work, and sanding for safety.

8. Control Identification & Function

Main Lathe Controls Overview

Identifies key controls like tool rest, headstock lock, and tailstock lock, detailing their function and operation.

Workpiece Holding and Adjustment Controls

Explains controls for workpiece mounting (centres) and adjusting components like the tailstock and tool rest.

9. Lathe Operation

Restarting After Power Interruption

Outlines the steps to safely restart the lathe after a power failure or overload condition.

Speed Selection and Adjustment

Guides on selecting correct speeds for safety and quality, and how to adjust pulley speeds.

Safe Adjustment Procedures

Warns to turn off power before adjustments and details procedures for pulley grub screws, tailstock, and toolrest positioning.

9. Lathe Operation

Switch Box Operation

Explains how to operate the main ON/OFF switch located on the motor unit.

Changing Belt Speed and Fitments

Provides detailed steps for safely changing belt speed and headstock/tailstock fitments.

10. Maintenance

Pre-Maintenance Safety Checks

Strongly advises disconnecting power before any adjustments or maintenance operations.

Procedure for Replacing Belt & Bearings

Provides a step-by-step guide for replacing the drive belt and spindle bearings, including necessary tools.

10. Maintenance

Spindle and Bearing Replacement

Continues the detailed procedure for removing the spindle and driving out old bearings, then fitting new ones.

10. Maintenance

Re-assembling Spindle and Belt Tensioning

Guides on sliding the spindle back into place, ensuring belt fit, and adjusting belt tension for optimal operation.

11. Troubleshooting

Motor Operation Issues

Addresses problems like the motor not starting, slowing down, or cutting out, providing causes and remedies.

Noise, Vibration, and Locking Issues

Offers solutions for excessive noise, vibration, loose pulleys, and ineffective locking mechanisms.

12. Spare Part Identification

12. Spare Part Identification - cont.

13. Electrical Connection & Wiring Diagram

14. DML-BR Bowl Turning Attachment Assembly

Attachment Preparation and Headstock Movement

Advises checking parts, clearing area, and moving the headstock for attachment assembly.

Bed Rail and Banjo Securing

Details securing bed rails and attaching the bowl rest banjo to the end bracket for the attachment.

EU Declaration of Conformity

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