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Record Power CL4-CAM User Manual

Record Power CL4-CAM
48 pages
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1
Original Instruction Manual
CL3-CAM Professional 5 Speed Lathe
CL4-CAM Professional Electronic Variable Speed Lathe
Including optional CL3/B Bowl Turning Attachment for CL Series Lathes
& RPLB24-48 Adjustable Lathe Stand for CL Series Lathes
Important
For your safety read instructions carefully before
assembling or using this product.
Save this manual for future reference.
Always wear safety glasses when
using woodworking equipment.
Always read the instructions
provided before using
woodworking equipment.
i
Kg
Version 2.0
October 2012
To register this product please visit
www.recordpower.info
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Please see back cover for contact details.
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Do you have a question about the Record Power CL4-CAM and is the answer not in the manual?

Record Power CL4-CAM Specifications

General IconGeneral
TypeWood Lathe
Swing Over Bed305 mm
TaperMT2
Speed Range500 - 2000 RPM
Spindle Thread1 inch x 8 TPI

Summary

Product Introduction and Safety Icons

CL3-CAM & CL4-CAM Lathe Overview

Introduces the Record Power CL3-CAM and CL4-CAM professional lathes.

Essential Safety Icons

Highlights critical safety symbols to be aware of before operation.

Explanation of Symbols

Mandatory Instruction Symbols

Details symbols requiring specific actions before or during operation.

Warning Symbols Explained

Explains symbols indicating potential risks and hazards during operation.

General Health & Safety Guidance

Safe Operation and Personal Protection

Covers PPE, appropriate dress, and general safe operating procedures.

Work Area Safety and Environment

Discusses maintaining a clear workspace, lighting, and avoiding hazardous environments.

General Health & Safety Guidance - Continued

Machine Safety and Electrical Precautions

Details safe storage, electrical connections, and avoiding unintentional starts.

Operational Boundaries and Alertness

Covers working within capacities, cable care, securing workpieces, and staying alert.

Additional Health & Safety for Woodturning

Woodturning Safety Practices

Addresses specific risks and precautions for woodturning operations.

Lathe Maintenance and Tool Care

Provides guidance on maintaining the lathe and keeping tools sharp.

Record Power Guarantee

Guarantee Terms and Conditions

Outlines the 5-year guarantee, its coverage, and exclusions.

Claims Procedure and Limitations

Details how to make a claim and limitations of liability.

Specifications and Design

CL3-CAM & CL4-CAM Technical Specs

Lists key dimensions, power, speeds, and noise levels for the lathes.

Pulley Speed Range Variations

Details the speed variations achievable with different pulley configurations.

Kinematic Design Principles

Explains the kinematic design philosophy for stability and performance.

Assembly Instructions

Identifying Package Contents

Lists all parts included in the shipping container for assembly.

Lathe Component Identification

Provides a visual guide to the components for assembly.

Assembly Instructions - Continued

Bench and Stand Requirements

Specifies requirements for a sturdy bench or stand for lathe installation.

Initial Lathe Assembly Steps

Guides on positioning end brackets and ensuring kinematic alignment.

Assembly Instructions - Continued

Installing Angle Straps and Bed Bars

Details the process of attaching angle straps and bed bars for structural integrity.

Kinematic Principle in Action

Illustrates the 3-point contact kinematic principle for stability.

Assembly Instructions - Continued

Attaching the Tailstock Assembly

Step-by-step guide for fitting the tailstock assembly to the lathe bed.

Tailstock Cam Sensitivity Adjustment

Explains how to adjust the tailstock cam sensitivity.

Assembly Instructions - Continued

Banjo and Toolrest Assembly

Instructions for assembling the banjo and tool rest components.

Tool Rest Cam Sensitivity Adjustment

Guidance on adjusting the tool rest cam sensitivity.

Assembly Instructions - Continued

CL3-CAM Headstock Disassembly

Initial steps for disassembling and preparing the CL3-CAM headstock.

Assembly Instructions - Continued

CL3-CAM Headstock Reassembly

Continues CL3-CAM headstock assembly, including saddle and handle fitting.

CL3-CAM Final Headstock Assembly

Completes CL3-CAM headstock assembly and pulley re-fitting.

Assembly Instructions - Continued

CL4-CAM Headstock Preparation

Steps for removing the headstock cover and belt tensioner for CL4-CAM.

Assembly Instructions - Continued

CL4-CAM VSLK Motor Assembly

Instructions for attaching the motor plate and pivot pin to the VSLK unit.

CL4-CAM Final Lathe Assembly

Guides on fitting the motor pulley, belt, and completing CL4-CAM assembly.

Assembly Instructions - Continued

Pulley Alignment for Vibration Control

Procedures to ensure correct pulley alignment and minimize vibration.

Lathe Levelling Procedure

Steps for accurately levelling the lathe using spirit levels and centre alignment.

Assembly Instructions - Continued

Completed Lathe Assembly Views

Visual confirmation of the assembled CL3-CAM and CL4-CAM lathes.

Lubrication and Bearing Care

Bronze Bearing Oiling Procedure

Details how and when to apply oil to the bronze bearing for optimal performance.

Lathe Bearing Run-In Process

Instructions for the initial run-in period to ensure bearing longevity.

Intended Use and Basic Woodturning

Lathe Intended Use and Safety

Defines the lathe's purpose and general safety for woodturning.

Mounting Timber Securely

Guides on securely mounting wood blanks using faceplates or centres.

Tool Rest Positioning Essentials

Explains the critical importance and method of positioning the tool rest.

Woodturning Techniques and Speed Selection

Gouge and Skew Chisel Techniques

Describes the use of gouges and skew chisels for shaping wood.

Lathe Speed Selection Guidelines

Provides recommendations on appropriate speeds for different turning operations.

Control Identification and Function

CL4-CAM VSLK Control Panel

Identifies the VSLK unit controls and their functions for the CL4-CAM.

CL3-CAM Switch Box Controls

Identifies the switch box controls and their functions for the CL3-CAM.

Lathe Operation Procedures

Restarting After Power Interruption

Steps for safely restarting the lathe after a power failure or overload.

Speed Selection and Safe Operation

Guidance on selecting speeds and safe practices during operation.

Pre-Operation Adjustments and Checks

Details necessary adjustments like tailstock and toolrest before starting.

Lathe Operation - Continued

CL3-CAM Speed Chart

Speed chart for CL3-CAM based on pulley positions.

CL4-CAM Speed Chart

Detailed speed chart for CL4-CAM with speed settings and pulley steps.

Lathe Operation - Continued

VSLK Variable Speed Unit Operation

Explains the specific controls of the CL4-CAM Variable Speed Unit (VSLK).

Operating the CL4-CAM Lathe

How to start, adjust speed, and stop the CL4-CAM lathe.

Lathe Operation - Continued

CL3-CAM Switch Box Operation

How to operate the CL3-CAM using its dedicated switch box.

Changing Drive Belt Speed

Step-by-step guide for adjusting the belt to different pulley positions.

Changing Headstock Fitment

Instructions for changing the drive centre or other headstock attachments.

Lathe Operation - Continued

Bronze Taper Bearing Adjustment

Detailed procedure for adjusting the bronze taper bearing for smooth operation.

Bronze Bearing Lubrication

Guidance on lubricating the bearing to prevent dry running and wear.

Maintenance Procedures

Replacing Belt and Bearing

Detailed steps for replacing the drive belt or the bronze bearing assembly.

Maintenance - Continued

Spindle and Bearing Removal Steps

How to remove the spindle and bearing from the headstock casting.

Maintenance - Continued

Spindle and Bearing Installation Steps

Steps for refitting the spindle and bearing assembly into the headstock.

Maintenance - Continued

Final Belt and Bearing Checks

Final steps for belt tensioning and bearing adjustment after replacement.

Troubleshooting Common Issues

Motor Start and Stall Problems

Diagnoses and remedies for motor problems like not starting or cutting out.

Noise, Vibration, and Alignment Fixes

Troubleshooting common issues like excessive noise, vibration, and incorrect alignment.

Spare Part Identification

Main Lathe Component Diagram

Illustrated diagram showing main lathe components with part numbers.

VSLK Unit Component Diagram

Illustrated diagram of the VSLK unit with part numbers.

Spare Part Identification - Continued

Comprehensive Parts List

Comprehensive list of part numbers, descriptions, and quantities.

Electrical Connection and Wiring Diagrams

230V Single Phase Wiring

Explains wire colour coding and connection for 230V single-phase supply.

400V 3-Phase Wiring Standards

Explains wire colour coding and connection for 400V three-phase supply.

CL3-CAM Wiring Schematic

Schematic diagram for the CL3-CAM electrical connections.

CL4-CAM Wiring Schematic

Schematic diagram for the CL4-CAM electrical connections.

CL3/B Bowl Turning Attachment

CL3/B Package Contents List

Lists all parts included in the CL3/B bowl turning attachment package.

Assembling the CL3/B Attachment

Instructions for attaching the CL3/B bracket to the lathe headstock end.

CL3/B Positioning and Adjustment

Guidance on adjusting the CL3/B for optimal workpiece turning.

Using the CL3/B Attachment

CL3/B Normal Duty Work Setup

How to secure the CL3/B for standard turning tasks.

CL3/B Thin Work Clearance Adjustment

How to adjust the headstock for maximum clearance with the CL3/B.

CL3/B Parts List and Diagrams

CL3/B Component Identification

Detailed diagrams and parts list for the CL3/B attachment.

RPLB24-48 Lathe Stand Contents

RPLB24-48 Package Contents

Lists all parts included in the RPLB24-48 lathe stand package.

RPLB24-48 Lathe Stand Specifications

Lathe Bench Technical Specifications

Technical details and dimensions of the RPLB24-48 lathe bench.

Bench Assembly Component Identification

Initial steps for identifying and preparing bench components for assembly.

RPLB24-48 Lathe Stand Assembly - Continued

Assembling the Lathe Bench Frame

Steps for assembling the leg sub-assemblies and end rails of the bench.

Attaching Top Plates and Final Tightening

How to attach the top plates and complete the bench assembly.

Fitting Lathe to RPLB24-48 Bench

Securing Lathe to the Bench

Instructions for firmly fixing the CL3-CAM/CL4-CAM lathe to the assembled bench.

Fitting Alternative Lathe Models

Guidance for mounting other lathe models, like the DML36SH-CAM.

EU Declaration of Conformity

Machinery and Safety Directive Compliance

Declares conformity with relevant EU directives for machinery and safety.

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