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Rectifier MCSU-4 - User Manual

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Installation, Operation and
Technical Manual
RT9- 24V and MCSU-4 Rack Power System
Document: 158-1872-01
Date: 19 February 2014
© Rectifier Technologies Pacific Pty Ltd
ACN 058 107 707

Table of Contents

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Summary

General Warnings

Summary of Programmed System Parameters

Configuration

System Description

Overview of the system's purpose, components, and architecture.

Installation

System Installation

Procedures for installing the entire DC power system, including racks and components.

Rectifier Installation and Removal

Instructions for safely installing and removing rectifiers from the magazine.

MUIB - Mini User Interface Board

Description and connections for the Mini User Interface Board (MUIB).

MUIB2 - MCSU-4 User Interface Board (type2)

Details of the MUIB2, an optional module for monitoring multiple battery currents.

MUIB3 - Systems with Earth Leakage Detection

Details of the MUIB3 for earth leakage detection and system monitoring.

Single Phase AC Monitoring Module - MMIB4

Details of the MMIB4 for monitoring single phase AC supply voltage, current, and frequency.

Three Phase AC Monitoring Module - MMIB2

Details of the MMIB2 for monitoring three phase AC supply voltage, current, and frequency.

SMM - Site Monitor Module

Description of the Site Monitor Module for supervising external DC systems.

Battery Cell Monitor (BCM)

Description of the Battery Cell Monitor (BCM) module for detailed battery cell analysis.

Remote Communication Interfaces

Ethernet (TCP;IP) and SNMP Interface (WebCSU)

Details on using Ethernet for remote monitoring and control via WebCSU.

RS232 Interface (MCSP)

Information on the RS232 interface for short-distance PC or modem connections.

RS485 Interface (MCMD)

Using the RS485 interface for long-distance device linking and noise environments.

Integrated Packet Modem (Smart Modem)

Utilizing the integrated modem for remote communication over telephone lines.

Operation

MCSU-4 Components

Overview of the MCSU-4 unit, its display, pushbuttons, and status LEDs.

Operating the MCSU-4

Guidance on using the MCSU-4, including password security and navigation.

MCSU-4 Alarms

List and explanation of all possible alarms generated by the MCSU-4 system.

User programmable relay functions

How to configure and use user-programmable relay functions for system control.

Mapping of loaded SMRS

Function to map rectifiers in the system, ignoring empty magazines.

MCSU-4 Base Menu Screens

Description of MCSU-4 base menu screens and navigation flow.

SMR Menu Screens

Detailed operational parameters and status for individual SMR units.

Battery Parameter Menu Screens

Screens for viewing and adjusting battery parameters like current, temperature, and charge.

Battery Discharge Test

Procedure and parameters for performing battery discharge tests.

Alarms Log Screens

Viewing and clearing the chronological record of system alarms.

Battery Cell Monitor Setup

Configuration settings for the Battery Cell Monitor (BCM) module.

Earth Leakage Detector - MUIB3 and MUIB5 only

Monitoring and alarming for earth leakage current using MUIB3/5.

Commissioning

Indicators on the Rectifier Front Panel

Explanation of the front panel LEDs indicating rectifier operating status.

System Parameter Ranges

Overview of adjustable system parameters and their default/nominal ranges.

System Commissioning

Steps for commissioning the system, including parameter setup and verification.

Maintenance

Warnings and precautions

Essential safety warnings and precautions before performing maintenance on the unit.

SMR Maintenance

Routine maintenance checks for SMR units, focusing on current sharing and connections.

Fault Finding and Replacement Procedures

System Fault Finding Procedures

Suggested procedures for diagnosing and resolving system alarms and faults.

MCSU-4 Fault Finding and Repair Procedures

Procedures for fault finding and replacing the MCSU-4 control unit.

Rectifier MCSU-4 Specifications

General IconGeneral
BrandRectifier
ModelMCSU-4
CategoryPower Supply
LanguageEnglish

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