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REMEHA Gas 120 ACE Series User Manual

REMEHA Gas 120 ACE Series
96 pages
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MW-2000881-02
en
MID control box equipped with a HMI T-control
for Gas 120 ACE boiler

Table of Contents

Other manuals for REMEHA Gas 120 ACE Series

Questions and Answers:

REMEHA Gas 120 ACE Series Specifications

General IconGeneral
BrandREMEHA
ModelGas 120 ACE Series
CategoryBoiler
LanguageEnglish

Summary

Safety

General safety instructions

Covers general safety instructions for the appliance, including installer and user guidelines.

Safety instructions for the installer

Provides specific safety warnings and procedures for individuals installing the appliance.

Safety instructions for the user

Details essential safety precautions for operating and using the appliance.

Recommendations

Offers important recommendations for safe and efficient operation and installation.

Liabilities

Outlines the liabilities of the manufacturer, installer, and user regarding the appliance.

About this manual

Symbols used

Explains the various symbols used within the manual and on the appliance itself.

Symbols used in the manual

Defines danger levels and symbols used to convey important information.

Symbols used on the appliance

Illustrates and explains symbols found directly on the appliance.

Technical specifications

Homologations

Lists the standards, directives, and certifications applicable to the product.

Standards & Directives

Details compliance with European directives and relevant standards.

Factory test

Describes the tests performed on each appliance before it leaves the factory.

Electrical diagram

Provides the electrical schematic for the MID control unit HMI T-control.

Electrical diagram for the MID control unit HMI T-control

Detailed electrical diagram illustrating connections for the control unit.

Description of the product

General description

Overview of the control box's function for the Gas 120 ACE boiler.

Main components

Identifies and describes the primary components of the control box.

PCBs

Details the various Printed Circuit Boards (PCBs) used in the control system.

SCB-02 expansion board description

Explains the features and functionality of the SCB-02 expansion board.

Description of the CB-09 PCB

Details the connectivity options provided by the CB-09 PCB.

Description of the IF-01 PCB

Describes the IF-01 PCB, its features, and its role in system control.

Control panel description

Explains the control panel's user interface and main screen elements.

Description of the user interface

Details the buttons, display screen, and LED indicators on the control panel.

Description of the main screen

Explains the layout and symbols displayed on the main screen.

Standard delivery

Lists the items included in the standard package for the boiler control box.

Accessories & options

Refers to the catalogue for a detailed list of available accessories and options.

Installation

Installation regulations

Specifies the regulations and standards that must be followed during installation.

Unpack and fit the control box

Step-by-step instructions for unpacking and mounting the control box.

Electrical connections

Covers recommendations, power supply, cable specifications, and routing for electrical connections.

Recommendations

Provides essential recommendations for making safe electrical connections.

Electrical power supply

Specifies the required power supply voltage and frequency for the appliance.

Recommended cable cross section

Guidance on selecting the appropriate cable cross-section based on installation factors.

Cable routing and access to the connection terminal blocks

Instructions for routing cables and accessing terminal blocks for connections.

Connecting a modulating thermostat

Details on connecting modulating thermostats via the R-Bus connection.

Connecting an on/off thermostat

Instructions for connecting a standard two-wire on/off room thermostat.

Frost protection combined with on/off thermostat

Describes how to use a frost thermostat with an on/off thermostat for frost protection.

Frost protection combined with outdoor temperature sensor

Explains frost protection using an outdoor temperature sensor.

Connecting an outdoor temperature sensor

Instructions for connecting an outdoor temperature sensor accessory.

Blocking input

Details on connecting a blocking input for device lockout.

Release input

Explanation of the release input and its function for device operation.

Connecting external sensors

Information on connecting various external sensors like temperature and flow sensors.

Connecting a tank sensor or thermostat

Guidance on connecting a domestic hot water or tank sensor/thermostat.

Connecting a PWM pump

Instructions for connecting a modulating pump using PWM control.

Connecting a standard pump

Steps for connecting a standard pump to the PCB.

Connecting a domestic hot water (DHW) pump

Details on connecting a DHW pump, including its maximum power consumption.

Connecting a three-way valve

Instructions for connecting a three-way valve for boiler group or zone control.

Connecting a system pump for mix group

Guidance on connecting a system pump for a mixing group (zone).

Connecting status notifications

Explains how to connect potential-free contacts for status notifications.

Connecting 0-10 V output

Details on using the 0-10 V output for PWM pump control.

Connection options for the expansion PCB - IF-01

Describes the connection options available on the IF-01 expansion PCB.

Connecting a PC/laptop

Instructions for connecting a PC or laptop for configuration and diagnostics.

Connecting diagrams and configuration

Factory settings for circuits

Details the factory default settings for heating and DHW circuits.

Connection example - SCB-02

Illustrates a connection example for a boiler with a mixing zone and DHW zone.

Commissioning

General

Defines commissioning and the conditions under which it is performed.

Check-list before commissioning

A comprehensive checklist to ensure all pre-commissioning checks are completed.

Checking the gas inlet

Procedures for checking the gas supply, pressure, and connections.

Setting the pressure in the gas circuit

Detailed steps for setting the correct gas pressure for various gas types.

Checking the electrical connections

Ensures all electrical connections, including mains, sensors, and equipment, are correct.

Checking the hydraulic circuit

Verifies the integrity of the hydraulic system, including siphon and connections.

Starting and stopping the boiler

Instructions for initial commissioning and procedures for shutting down the boiler.

Commissioning

Steps for initial setup, parameter configuration, and heat request.

Shutting down the boiler

Procedures for safely shutting down the boiler for maintenance or periods of absence.

Gas settings

Covers adapting the boiler to different gas types and adjusting combustion.

Adapting/adjusting the boiler to different types of gas

Steps to adjust the boiler for various gas types, including propane and butane.

Checking/adjusting the combustion

Procedures for checking and adjusting O2 and CO2 levels for optimal combustion.

Displaying the water pressure on the control panel

How to view the current water pressure reading on the appliance's control panel.

Modifying the AT value

Instructions on how to adjust the AT value for systems with multiple operating temperatures.

Points to check after commissioning

Final checks and user instructions to be performed after successful commissioning.

Operation

Definition of zone and activity

Explains the concepts of 'Zone' and 'Activity' for system configuration.

Zone

Defines a zone as a hydraulic circuit serving multiple rooms.

Activity

Defines an activity as a client's comfort level with associated setpoint temperatures.

Switching the summer mode on or off

How to activate or deactivate the central heating function for energy saving.

Activating the holiday program

Enables setting reduced temperatures for extended absences to save energy.

Changing the basic settings

Guide to modifying fundamental settings like date, time, language, and installer details.

Changing the name of an activity

Allows personalization of activity names for better user interface clarity.

Personalising the name and symbol for a zone

Enables customization of zone names and associated symbols for easy identification.

Room temperature for a zone

Covers selecting operating modes, adjusting temperatures, and temporary changes.

Selecting the operating mode

Allows choosing between five operating modes for room temperature control.

Changing the temperature settings of a zone

Procedure to modify the temperature settings for specific activities within a zone.

Changing the room temperature temporarily

How to make temporary adjustments to room temperature, overriding current settings.

Timer programming for heating

Enables setting up timed heating schedules for individual zones.

Domestic hot water temperature

Covers operating modes, forcing production, and timer programming for DHW.

Selecting the operating mode

Allows selection of operating modes for domestic hot water production.

Forcing domestic hot water production (override)

Enables forcing DHW production to comfort temperature for a defined duration.

Modifying the domestic hot water set point temperatures

Procedure to adjust comfort and reduced hot water set point temperatures.

Timer programming for domestic hot water

Enables setting timed programs for varying domestic hot water temperatures.

Settings

Accessing the Installer level

Details on how to access protected installer-level parameters using an access code.

Setting the heating curve

Explains how to adjust the heating curve for optimal relationship between outdoor and flow temperatures.

Drying screed

Describes the function for reducing drying time of screed for underfloor heating systems.

Configuring the maintenance message

How to set up maintenance reminders based on operating hours or energy usage.

Saving the installer details

Procedure to save installer contact information for easy user access.

Saving the commissioning settings

Enables saving current configuration settings for potential restoration.

Resetting or re-establishing the parameters

Covers resetting after PCB replacement, auto-detecting, and reverting settings.

Resetting after replacing the PCB

Steps to reset configuration numbers after replacing a boiler or safety unit PCB.

Auto-detecting options and accessories

Function to detect all devices connected to the CAN bus after PCB replacement.

Reverting to the commissioning settings

Restores previously saved installation-specific settings.

Reverting to the factory settings

Procedure to reset all parameters back to the original factory default values.

Accessing information on the hardware and software versions

How to view hardware and software versions of the appliance's components.

Menu tree

Overview of the menu structure accessible via the control panel's menu button.

List of parameters

Comprehensive lists and explanations of various parameters categorized by codes.

Introduction to parameter codes

Explains the logic and structure of parameter codes for identification.

Changing the parameters

Guidance on optimizing system performance by adjusting parameters.

Control unit settings

Details factory settings for various parameters, applicable to different appliance configurations.

List of parametersSCB-02

Parameters specific to the SCB-02 board, including their functions and settings.

Maintenance

General

Recommends regular inspection and servicing by qualified professionals.

Maintenance message

Explains how the boiler indicates when service is required and how to view notifications.

Viewing the service notifications

Guide on how to access and view details of service notifications on the display.

Standard inspection and maintenance operations

Covers routine maintenance tasks like checking combustion, venting, draining, and cleaning.

Checking the combustion

Details how to check and adjust combustion by measuring flue gas O2 percentage.

Venting the heating system

Step-by-step instructions for removing air from the heating system to prevent noises.

Draining the heating system

Procedures for draining the central heating system when necessary.

Check the hydraulic pressure

Ensures the hydraulic pressure meets the minimum required levels for operation.

Topping up the installation with water

Instructions on how to add water to the heating system to maintain correct pressure.

Cleaning the casing

Guidance on how to clean the exterior of the boiler.

Specific maintenance operations

Covers special maintenance tasks like auto-detect and other operations.

Carrying out an auto-detect

Procedure to perform an auto-detect after replacing a control PCB.

Other specific maintenance operations

Refers to the boiler manual for additional maintenance operations.

Troubleshooting

Displaying and clearing the error memory

How to view, interpret, and clear stored error codes from the appliance's memory.

Error codes

Categorizes error codes into Warning, Blockage, and Lock out types.

Warning

Describes warning codes, their display, and initial troubleshooting steps.

Blockage

Explains blockage status, error codes, and automatic restart attempts.

Lock out codes CU-GH-08

Lists specific lock-out error codes and their corresponding descriptions and solutions.

Decommissioning

Decommissioning procedure

Steps for safely switching off the boiler temporarily or permanently.

Recommissioning procedure

Instructions for safely recommissioning the boiler after decommissioning.

Disposal and recycling

Disposal and recycling

Guidance on the correct procedure for removing and disposing of the boiler.

Environmental

Energy savings

Provides advice on how to save energy when using the heating system.

Room thermostat and settings

Discusses the impact of thermostat types and settings on energy consumption.

Warranty

General

Thanks the customer and recommends regular inspection and maintenance.

Terms of warranty

Details the warranty coverage, limitations, and conditions for the appliance.

Spare parts

General

Guidance on ordering spare parts, emphasizing the use of genuine components.

Spare parts lists

Lists available spare parts for the control panel, identified by reference numbers.

Control panel

Exploded view and list of spare parts for the control panel assembly.

Appendix

Package fiche - Boilers

Provides information on the seasonal space heating energy efficiency of the package.

Product fiche - Temperature Controls

Details on temperature controls, including class and contribution to energy efficiency.

Product fiche

Technical data for boiler space heaters, including efficiency, output, and noise levels.

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