Remote Control RCEL060 - User Manual

Top Quality Valve Actuators
Made in Sweden
Instruction
Pro-Bus with LCU
RCEL
- 1 -
www.rotork.com www.remotecontrol.se
Standard Specication
Enclosure Weatherproof enclosure IP67
Nema 4 and 6
Ex d IIB T4
Ambient
temperature
-20 ºC to +55 ºC
Main Power 1PH AC110 / 220V, 50 / 60 Hz
Limit Switches Open / Close Limit Switch
(Max 250VAC 15A)
Torque Switches Open / Close Torque Switch
(Max 250VAC 15A)
Control Unit 1. Non Intrusive Push Buttons
(Open / Stop / Close)
2. Non Intrusive Selector Switch
(Remote / OFF / Local)
Position Indicator Digital Display (0~100%)
LED Lamp Remote / Local / Fault
Open / Close
Remote Dry
Contact
(Max 250VAC 5A)
Full Open / Close
Fault Signal
Monitor (Remote / Local)
Conduit Entry PF 3/4” x 2
Option: M20 Pitch 1,5 x 2,
NPT 3/4” x 2
Potentiometer 0 ~ 1 kΩ
ELECTRICAL SHOCK HAZARD.To avoid serious personal
injury, property damage, turn off ALL power to the actuator
before removing the cover.
Before installation, verify the nameplate information informa-
tion to insure the correct model number and voltage of the
actuator.
Be sure to completly review the actuator manual prior to
operation.
Final limit switch adjustment MUST be done after mounting
the actuator to the valve. Incorrect adjustment may cause
actuator failure.
Over torque switches are factory set. Tampering with the over
torque switch settings may damage the actuator and void the
warrenty.
To minimize the possible damage caused by condensation,
be sure to energize the heater.
Care should be taken when wiring 3 phase actuators.
Conrm proper rotation and limit switch shut-off function
during the initial operation. If the actuator rotates in the
reverse direction, then the phasing needs to be corrected
by switching two of the 3 phase wires on the terminal block.
CAUTION
Explosion-proof products must be used under the
temperature and environment appropriate for the product
spec.
Explosion proof actuators and wiring must be properly sealed
prior to operation. Improper installation may cause
a hazardous condition and failure of the explosion proof
enclosure. The manufacture is not responsible for any losses
or damages caused by incorrect installation.
CAUTION
Flameproof Enclosure Level and Enviroment of Actuator
Ex d IIB T4 -20°C ~ +55°C

Remote Control RCEL060 Specifications

General

Brand	Remote Control
Model	RCEL060
Category	Controller
Language	English

Summary

General Safety Warnings and Precautions

Electrical Shock Hazard

Warning about avoiding personal injury and property damage by turning off power before removing covers.

Explosion-Proof Product Requirements

Specifies that explosion-proof products must be used in appropriate environments and temperatures.

Flameproof Enclosure Level and Environment

Details the flameproof enclosure level (Ex d IIB T4) and operating temperature range.

Standard Specifications

Enclosure and Temperature

Specifies enclosure type (IP67, Nema 4/6, Ex d IIB T4) and ambient temperature range.

Power and Limit Switches

Details main power requirements and specifications for limit and torque switches.

Control Unit and Indicators

Describes control unit features, position indicator, and LED lamp functions.

Connections and Potentiometer

Covers conduit entry types and potentiometer specifications.

Actuator Mounting and Drive Bushing

Actuator Mounting Flange Standards

Information on actuator mounting flanges manufactured to ISO5211 standards.

Drive Bushing Separation and Adaption

Instructions for separating and machining the drive bushing to fit the valve stem.

Drive Bushing Machining Sizes

Specifies maximum bore sizes for drive bushings based on actuator model.

Actuator Operation and Settings

Manual Operation Procedure

Step-by-step guide for operating the actuator manually using the hand wheel.

Limit Switch Setting Procedure

Instructions for setting the open and closed limit switches.

Over Torque Switch Setting Warning

Caution against tampering with factory-set over torque switches.

Local Control Unit and Mechanical Stops

Mechanical Limit Stop Setting

Procedure for setting mechanical limit stops to prevent over-travel damage.

Local Control Unit Functions

Explanation of the local control unit's lamps and LCD display.

Actuator Configuration and Setup

Push Button Functions

Describes button operations for control and settings.

Entering Setting Mode

Details how to enter the actuator's setting mode.

Set Up Menu Navigation

Explains button presses for navigating the setup menu.

Configuration Parameters Overview

Lists key configurable parameters like TQ CHECK, CYCLE, PIU CHECK, AUTO SCAN, DEAD BAND, TIME DELAY, FAULT DIR, ESD DIR.

Setting Mode Parameters

Manual Operation Settings

Configuration options for HOLD and INCHING modes.

Directional Settings

Settings for CLOSE, OPEN, and STOP modes.

Advanced Setting Mode Parameters

Torque Check Settings

Configuration for TQ OFF and TQ ON settings.

Display and Calibration Settings

Settings for Actuator Position, Potentiometer, and AUTO SCAN.

Dead Band Settings

Specific settings for Dead Band, e.g., 2.5% and 1.5%.

Time Delay and Fault Direction Settings

Time Delay Settings

Configuration for Time Delay, e.g., 1.5 sec and 0.5 sec.

Fault Direction Settings

Configuration options for FAIL CLOSE, FAIL OPEN, and FAIL STOP.

Self Diagnosis and Fault Messages

Motor and Phase Faults

Diagnosis and solutions for MOTOR TP, PH REV, and PH LOSS faults.

Torque and Limit Faults

Diagnosis for OPEN/CLOSE TORQUE and OVER/UNDER LIMIT faults.

Potentiometer Faults

Diagnosis and solutions for POT LOSS and POT REV faults.

Profibus Data Format and Communication

Profibus Communication Parameters

Details BAUD RATE and cable length specifications for Profibus.

Control Order Structure

Defines the 1-byte control order structure from Master to Slave.

Control Data Format

Explains the bit-level format for control commands and data.

Profibus Response Data and Operation

Position Operating Data

Specifies position data (0-255) for actuator operation.

Response Data - Position Feedback

Details the first byte of response data representing actuator position.

Response Data - Status Feedback

Details the second byte of response data for actuator status.

Response Data - Actuator & Fault Status

Details the third byte of response data for actuator and fault information.

Profibus Configuration Steps

Configuration Tool Operation

Overview of the SST Profibus Configuration tool interface.

Master Selection and Addressing

Steps for selecting the master and assigning station addresses.

Master Setting Completion

Finalizing master settings within the configuration tool.

Profibus Setup and Data Exchange

Adding Actuator GSD Files

Procedure for adding slave actuator GSD files to the configuration.

Module Configuration

Setting up address, input, and output modules for slaves.

On-line Operation Setup

Configuring attendance and achieving on-line operation status.

Data Exchange Mode

Description of output view, input view, and actuator address modes.

Actuator Wiring and Connections

Control Board and LED Indicators

Details of the control board layout and LED indicator functions.

Limit Switch Contact Positions

Diagrams and notes for limit switch contact configurations.

Main Board Terminal Connections

Wiring diagram for the main board, including power and signal terminals.

Customer Wiring Interface

Schematic showing customer wiring connections for inputs and outputs.

Actuator Wiring Diagram and Specifications

Control Board and Indicator Summary

Overview of control board components and LED status indicators.

Limit and Monitor Switch Configurations

Details on limit, monitor, and fault contact positions and wiring.

Main Board Connections and Wiring

Wiring diagram for main board components, power, and signals.

Customer Wiring Input;Output Lines

Explanation of customer wiring for input and output lines.