REXROTH EFC 5610 Series

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The Drive & Control Company

Frequency Converter

EFC 3610 / EFC 5610 Series

Edition 05

Operating Instructions

R912005854

Main Page

Table of Contents19
Safety Instructions for Electric Drives and Controls33
Definitions of Terms33
Explanation of Signal Words and the Safety Alert Symbol35
General Information36
Using the Safety Instructions and Passing Them on to Others36
Requirements for Safe Use36
Hazards by Improper Use38
Instructions with Regard to Specific Dangers39
Protection against Contact with Electrical Parts and Housings39
Protective Extra-Low Voltage as Protection against Electric Shock40
Protection against Dangerous Movements40
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting42
Protection against Contact with Hot Parts43
Protection During Handling and Mounting43
Important Directions for Use44
Appropriate Use44
Inappropriate Use44
Documentation Information45
About this Documentation45
Reference45
Delivery and Storage46
Product Identification46
Packing Nameplate46
Product Nameplate47
Visual Inspection48
Scope of Supply48
Transport of the Components49
Storage of the Components49
Drive System Overview50
Input51
Output51
V/F Control Performance51
SVC Control Performance51
Frequency Converter Overview51
Product Features51
Main Functions52
Communication53
Operating Panel53
Protection53
Conditions54
Technical Data55
Electric Data55
Derating of Electric Data57
- Derating and Ambient Temperature57
- Derating and Mains Voltage58
- Derating and Carrier Frequency59
Maximum Length of Motor Cables62
Frequency Converter Mounting63
Installation Conditions63
Heat Dissipation64
Air Flow of Fans65
Figures and Dimensions67
Figures67
Dimensions70
DIN Rail Mounting72
Frequency Converter Wiring73
Wiring Diagram73
Cable Specifications74
Power Cables74
- Cable Specification for International Without USA / Canada74
- Cable Specification for USA / Canada76
- Dimensioning Variables of the Table Values77
Control Cables79
Terminals80
Power Terminals80
- Power Terminals Description80
- Power Terminals Figure80
- Notes on DC-Bus Terminals81
Control Terminals86
- Control Terminals Figure86
- Control Terminals Description87
- Digital Input NPN / PNP Wiring89
- Digital Output Do1A, Do1B Load Pull-Up / Pull-Down Wiring90
- Analog Input Terminals (AI1, AI2, EAI, +10 V, +5 V, Earth and GND)91
- Relay Output Terminals92
- Notes on DC_IN Terminal93
Electromagnetic Compatibility (EMC)95
EMC Requirements95
General Information95
- The Electromagnetic Compatibility (EMC) or Electromagnetic Interference (EMI) Includes the Following Requirements95
Noise Immunity in the Drive System95
- Basic Structure for Noise Immunity95
- Minimum Immunity Requirements for Pdss Intended for Use in the Second Environment96
- Minimum Immunity Requirements for Pdss Intended for Use in the First Environment97
- Evaluation Criterion98
Noise Emission of the Drive System99
Ensuring the EMC Requirements104
EMC Measures for Design and Installation106
Rules for Design of Installations with Drive Controllers in Compli- Ance with EMC106
EMC-Optimal Installation in Facility and Control Cabinet108
Control Cabinet Mounting According to Interference Areas - Exem- Plary Arrangements110
Design and Installation in Area a - Interference-Free Area of Control Cabinet111
Design and Installation in Area B - Interference-Susceptible Area of Control Cabinet114
Design and Installation in Area C - Strongly Interference-Susceptible Area of Control Cabinet115
Ground Connections116
Installing Signal Lines and Signal Cables117
General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and Inductive Loads118
Operating Panel and Dust Cover119
LED Panel119
LED Display119
Dust Cover120
LED Indicator121
Operating Descriptions122
Fast Access to Parameters with Button Combinations123
Digit Shifting Function for Modification of Parameter Values124
Quick Start125
Checklist before Quick Start125
Step 1: Check Application Conditions125
Step 2: Check Mounting Conditions125
Step 3: Check the Wiring125
Quick Start Parameters126
Control the Motor127
Motor Parameters Auto-Tuning128
Possible Errors During Quick Start and Respective Solutions129
Restoring Parameters to Factory Defaults129
Functions and Parameters130
Basic Settings130
Parameter Group Access Control130
Parameter Initialization132
Parameter Replication133
Parameter Set Selection135
Password Protection137
Input and Output Terminals Configuration138
Digital Input Configuration138
X5 Pulse Input Configuration140
Analog Input Configuration142
Digital Output Configuration143
Analog Output Configuration145
I/O Card Terminal Configuration147
- Set Digital Input Terminals147
- Set Analog Input Terminals148
- Set Digital / Analog Output Terminals152
- Perform the Self-Test Function152
Relay Card Terminal Configuration154
- Set the Relay Terminals154
- Perform the Self-Test Function155
Power Stage Configuration156
Set the Control Mode156
Normal / Heavy Duty Setting156
Carrier Frequency Setting157
Fan Control158
Fan Maintenance Reminder159
Basic Frequency Setting Sources160
Function Description160
Select the Frequency Setting Source161
- General Setting161
- Frequency Setting Source Switching162
- Frequency Setting Sources Combination163
- Adjust the Setting Frequency by Panel Potentiometer164
- Adjust the Setting Frequency by Panel Button164
- Adjust the Setting Frequency by Analog Inputs165
- Adjust the Setting Frequency by X5 Pulse Input165
- Adjust the Setting Frequency by Digital Input up / down Command166
- Adjust the Setting Frequency by Multi-Speed Function168
Acceleration and Deceleration Configuration174
- Acceleration and Deceleration Time Configuration174
- Acceleration and Deceleration Curve Mode Configuration175
Output Frequency Limitation178
- Direct Output Frequency Limitation178
- Behavior at Low Speed Running178
Frequency Setting Saving180
Run- / Stop- / Direction Command Source181
Function Description181
Run Command Source182
- First and Second Run Command Source Configuration182
- Switch between First and Second Run Command Source182
- Stop Command Via Panel <Stop> Button183
Direction Control184
- Direction Control Via Operation Panel184
- Reverse Running Frequency184
- Direction Change Dead Time185
Start Behavior Setting186
- Start Mode Selection186
- Start Directly186
- DC-Braking before Start187
- Start with Speed Capture188
- Automatic Start / Stop According to Setting Frequency189
Stop Behavior Setting191
- Stop Mode Setting191
- DC-Braking During Deceleration to Stop192
- Overexcitation Braking193
Resistor Braking194
Special Running Behaviors196
Skip Frequency196
Jog Function198
2-Wire / 3-Wire Control (Forward / Stop, Reverse / Stop)200
- 2-Wire Control Mode 1200
- 2-Wire Control Mode 2 (Forward / Reverse, Run / Stop)201
- 3-Wire Control Mode 1202
- 3-Wire Control Mode 2203
- Run / Stop203
Special Functions204
Counter Function204
Frequency Arrival207
Frequency Level Detection209
High Resolution Current Display210
Simple PLC211
Function Description211
Set the Simple PLC Mode212
Set Speed / Direction / Acceleration and Deceleration Time213
Stop and Pause Simple PLC Control215
Indication of Simple PLC Status216
PID Control218
Function Description218
Selecting the Reference and Feedback219
Control Loop Configuration221
PID Regulation Mode Setting222
PID Feedforward Control223
PID Deactivation by Digital Input224
PID Engineering Value Display225
PID Status Indication226
Sleep / Wake Function227
Pump Protection Function229
Protection Functions231
Converter Protection231
- Overload Pre-Warning231
- Stall Overvoltage Prevention232
- Stall Overcurrent Prevention233
- Phase Loss Protection235
- Analog Input Broken Wire Detection235
- Reaction to External Error Signals236
- Power Fault Ride-Through Setting237
Motor Protection238
- Motor Derating Frequency at Low Speed238
- Motor Thermal Protection Without Temperature Sensor239
- Motor Overload Pre-Warning239
- Motor Thermal Protection with Temperature Sensor240
Asynchronous Motor(ASM) Control243
Motor Parameterization243
- Nameplate Parameters Configuration243
- Motor Slip Frequency Configuration243
- Motor Parameter Auto-Tuning244
V/F Control248
- V/F Curve Selection248
- User-Defined V/F Curve Configuration249
- Slip Compensation Factor Configuration251
- Torque Boost Setting252
- Optimization Functions for V/F Control255
SVC Control (EFC 5610 ONLY)257
- SVC Control Loop Configuration257
- Speed Control Mode257
- Torque Control Mode258
Permanent Magnetized Synchronous Motor (PMSM) Control (Appli- Cable for EFC 5610 Model)262
The Setting of Motor Type262
The Setting of Motor Parameter262
- The Nameplate Parameter262
- Auto-Tuning of Motor Parameters262
PMSM SVC Control265
- SVC Control Loop Configuration265
- Torque Limit in Speed Control Mode265
- Initial Position Checking265
ASF Function267
Function Description267
ASF Parameter267
ASF Management269
- Download ASF269
- Certify ASF270
- Erase ASF270
ASF Diagnosis271
- ASF System Error271
- ASF Warning and Error271
Diagnosis272
Display of LED Characters272
Status Code272
Warning Code272
Error Code274
Error 1 (OC-1): Overcurrent at Constant Speed274
Error 2 (OC-2): Overcurrent During Acceleration274
Error 3 (OC-3): Overcurrent During Deceleration274
Error 4 (OE-1): Overvoltage at Constant Speed275
Error 5 (OE-2): Overvoltage During Acceleration275
Error 6 (OE-3): Overvoltage During Deceleration275
Error 7 (OE-4): Overvoltage During Stop276
Error 8 (UE-1): Undervoltage During Run276
Error 9 (SC): Surge Current or Short Circuit276
Error 10 (IPH.L): Input Phase Loss276
Error 11 (OPH.L): Output Phase Loss276
Error 12 (ESS-): Soft Start Error277
Error 20 (OL -1): Converter Overload277
Error 21 (OH): Converter over Temperature277
Error 30 (OL -2): Motor Overload278
Error 22 (UH): Converter under Temperature278
Error 23 (FF): Fan Failure278
Error 24 (Pdr): Pump Dry278
Error 25 (Col -): Command Value Lost278
Error 31 (Ot): Motor over Temperature279
Error 32 (T-Er): Motor Parameter Tuning Error279
Error 33 (Ade-): Synchronous Motor Angle Detection Error279
Error 38 (Aibe): Analog Input Broken Wire Detection279
Error 39 (EPS-): DC_IN Power Supply Error279
Error 40 (Dir1): Forward Running Lock Error280
Error 41 (Dir2): Reverse Running Lock Error280
Error 42 (E-St): Terminal Error Signal280
Error 43 (FFE-): Firmware Version Mismatch280
Error 44 (Rs-): Modbus Communication Error280
Error 45 (E.par): Parameter Settings Invalid281
Error 46 (U.par): Unknown Parameter Restore Error281
Error 48 (Ida-): Internal Communication Error281
Error 49 (Idp-): Internal Parameter Error281
Error 50 (Ide-): Converter Internal Error281
Error 51 (Ocd-): Extension Card Internal Error281
Error 52 (Occ): Extension Card Pdos Configuration Error281
Error 53 (Fdi-): no Valid Process Data282
Error 54 (Pce-): Remote Control Communication Error282
Error 55 (Pbre): Parameter Backup / Restore Error282
Error 56 (Pref): Parameter Restore Error after Firmware Update282
Error 60 (ASF-): Application Firmware Error282
Error 61282
Error Handling283
Restarting after Power Loss283
Automatic Error Reset284
Error Reset by Digital Input285
Communication286
Brief Introduction286
Basic Communication Settings286
Selection of the Communication Protocol286
Setting the Data Transmission Rate286
Setting the Data Format287
Setting the Local Address287
Setting Command Signal Type287
Communication Disruption and Response288
Modbus Protocol289
Protocol Description289
- Brief Introduction289
- Transmission290
Modbus Interface291
Modbus Function and Message Format291
- Supported Functions291
- Function Example293
- Function 0X06: Write One Register Word294
- Function 0X08: Diagnostics295
- Function 0X10: Write N Register Words, Range: 1296
- Function 0X17: Read/Write N Register Words, Range: 1296
- Error Code and Exception Code298
Communication Mapping Register Address Distribution299
- Frequency Converter Parameter Address299
- Frequency Converter Register Address299
- Communication Control Register (0X7F00)300
- Communication State Register (0X7Fa0)301
- Additional Status Register (0X7Fa1)302
- Fault Status Register (0X7Fb0)303
- Communication Frequency Setting Register (0X7F01)303
Modbus Communication Example304
Special Notes305
Communication Networking306
- Networking306
- Recommendations on Networking306
PROFIBUS Protocol307
Protocol Description307
PROFIBUS Function307
Requirements for PROFIBUS Link308
Relationship between Communication Rate and Cables308
EMC Measures309
Periodical Data Communication309
- PPO Telegram Type309
- PKW Parameter Area310
- PZD Process Data Area313
Communication Parameter Configuration315
- Communication Related Parameter Settings315
- Parameter Configuration of Master317
- GSD File317
Accessories318
Optional Accessories318
Operating Panel318
Panel Mounting Plate319
Function Description319
Recommended Opening Dimensions at Control Cabinet319
Mounting the Plate and the Operating Panel320
- Step 1320
- Step 2320
- Step 3321
- Step 4321
Communication Cable for Control Cabinet322
Extension Card Module322
Extension Card Module Mounting322
Extension Module Mounting323
I/O Module325
I/O Card325
- I/O Card Terminals Label325
- I/O Card Terminals Descriptions325
- I/O Card Terminals Wiring326
Relay Card327
- Relay Card Terminals Label327
- Relay Card Terminals Descriptions327
- Relay Card Terminals Wiring327
Communication Module328
PROFIBUS Interface328
PROFIBUS Card LED329
Plug-In Connector for Control Section330
External EMC Filter330
External EMC Filter Type330
Technical Data331
- Dimensions331
- Electric Data337
External Brake Resistor340
Braking Ratio340
Brake Resistor Type for Braking Ratio of 10341
Brake Resistor Type for Braking Ratio of 20342
Brake Resistor Dimensions343
Shielding Connector345
Maintenance347
Safety Instructions347
Daily Inspection347
Periodic Inspection348
Removable Components Maintenance349
Construction Overview349
Disassembly of the Operating Panel350
Disassembly of Fans351
Service and Support352
Environmental Protection and Disposal353
Environmental Protection353
Disposal353
Appendix355
Appendix I: Abbreviations355
Appendix II: Type Coding356
Frequency Converter Type Coding356
Operating Panel Type Coding357
Panel Mounting Plate Type Coding357
Communication Cable for Control Cabinet Type Coding358
Extension Accessories Type Coding358
External EMC Filter Type Coding360
External Brake Resistor Type Coding361
Shielding Connector Type Coding362
Engineering Software Type Coding362
Appendix III: Parameter List363
Terminology and Abbreviation in Parameter List363
Group B: System Parameters363
- B0: Basic System Parameters363
Group C: Power Parameters365
- C0: Power Control Parameters365
- C1: Motor and System Parameters367
- C2: V/F Control Parameters369
- C3: Vector Control Parameters370
Group E: Function Control Parameters371
- E0: Set Point and Control Parameters371
- E1: Input Terminal Parameters374
- E2: Output Terminal Parameters377
- E3: Multi-Speed and Simple PLC Parameters379
- E4: PID Control Parameters382
- E5: Extended Function Parameters384
- E8: Standard Communication Parameters385
- E9: Protection and Error Parameters386
Group F0: ASF Parameters388
Group H: Extension Card Parameters388
- H0: Extension Card General Parameters388
- H1: PROFIBUS Card Parameters389
- H8: I/O Card Parameters391
- H9: Relay Card Parameters394
Group U: Panel Parameters395
- U0: General Panel Parameters395
- U1: LED Panel Parameters395
Group D0: Monitoring Parameters397
Appendix IV: Certification399
Eac402
Rcm403
Appendix V: Parameter Change Record404
Safe Torque off407
Overview407
- Background407
- Comparison with Conventional Safety Technology407
- STO Function Introduction408
- Safety Notes409
- Standard Relevant to Safety Function410
Installation411
- Terminal Definition411
- Cable Definition411
- Connections412
- Safety Function Disable414
- Input Channel Parameter415
Commission416
STO Function Diagnosis and Status Indication417
Technical Data418
- Data Related to Safety Standards418
Maintenance420
Abbreviations420

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REXROTH EFC 5610 Series Specifications

General

Series	EFC 5610
Category	DC Drives
Cooling Method	Forced air cooling
Enclosure Rating	IP20
Communication Interface	CANopen
Protection Features	Overcurrent, overvoltage, undervoltage, overtemperature, short circuit

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