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Rheem PROG50-38N RH60 User Manual

Rheem PROG50-38N RH60
24 pages
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AP22543 Rev 04
FOR YOUR SAFETY!
Do not store or use gasoline or other
flammable vapors or liquids or other
combustible materials in the vicinity of this or
any other appliance. To do so may result in an
explosion or fire.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call
the fire department.
Do not return to your home until authorized
by the gas supplier or fire department.
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, personal injury, or death . Refer to
this manual. Installation and service must be
performed by a qualified installer, service
agency or the gas supplier.
WARNING: If the information in these instructions is not followed exactly,
a fire or explosion may result causing property damage, personal injury or death.
The purpose of this manual is twofold: one, to provide the installer with the basic directions
and recommendations for the proper installation and adjustment of the water heater; and two,
for the owner–operator, to explain the features, operation, safety precautions, maintenance and
troubleshooting of the water heater. This manual also includes a parts list.
It is imperative that all persons who are expected to install, operate or adjust this water heater read
the instructions carefully so they may understand how to perform these operations. If you do not
understand these instructions or any terms within it, seek professional advice.
Any questions regarding the operation, maintenance, service or warranty of this water heater should
be directed to the seller from whom it was purchased. If additional information is required, refer to
the section on “If You Need Service.”
Do not destroy this manual. Please read carefully and keep in a safe place for future reference.
Recognize this symbol as an indication of Important Safety Information!
Use & Care Manual
With Installation Instructions for the Installer
Water Heaters
Residential Gas - FVIR Certified
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WARNING: This water heater is not suitable
for use in manufactured (mobile) homes!
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El manual en Español está disponible en www.rheem.com.
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Rheem PROG50-38N RH60 Specifications

General IconGeneral
BTU Input38, 000 BTU/hr
Diameter20.25 inches
Vent TypeAtmospheric
Fuel TypeNatural Gas
Warranty6 Years
Capacity50 gallons

Summary

General Safety and Warnings

Mobile Home Use Restriction

Warns that the water heater is not suitable for manufactured (mobile) homes.

Flammable Materials and Gas Leak Safety

Details safety measures regarding flammable materials and gas leaks.

Owner Records and Safety Symbol Guidance

Record Keeping and Warranty Proof

Instructions for recording model/serial numbers and warranty proof.

Interpreting Safety Alert Symbols and Terms

Explains safety alert symbols and the meaning of DANGER, WARNING, CAUTION, and NOTICE.

Critical Installation Safety: Venting and Flammable Hazards

DANGER: Importance of Proper Venting

Emphasizes the danger of not venting the water heater properly, including CO risk.

WARNING: Flammable Material Prohibitions

Warns against storing or using flammable materials near the appliance.

Water Temperature Safety and Adjustment

DANGER: Scald Hazard from High Temperatures

Details the risk of burns from water temperatures over 125°F (52°C).

Adjusting the Water Heater Thermostat

Explains how to adjust the temperature dial and provides reference marks.

Gas Type Safety and Leak Detection Procedures

DANGER: LP Gas vs. Natural Gas Differences

Highlights differences between LP and natural gas models and conversion warnings.

DANGER: Protocol for Suspected Gas Leaks

Outlines critical steps to take if a gas leak is suspected to prevent fire or explosion.

General Safety and California Installation Requirements

WARNING: Adhering to Manual Instructions

Stresses following manual instructions to minimize risks like fire, explosion, or injury.

California Earthquake Bracing Mandates

Details California's requirement for bracing water heaters against earthquakes.

Essential Pre-Operation Safety Checks

Lists essential safety checks, including gas shut-off valve location and appliance use.

Installation: Location Requirements and Clearances

Choosing a Safe Water Heater Location

Advises on avoiding areas prone to leaks, flammable vapors, or physical damage.

Clearance Rules for Combustible Materials

Specifies minimum clearances from combustible materials for different installation types.

Installation: Air Supply and Environmental Considerations

Shipment Inspection and Verification

Instructions for checking the water heater for damage and gas type verification.

Combustion and Ventilation Air Needs

Details the necessary air supply for combustion and ventilation in various installation spaces.

Corrosive Atmospheres Impact on Warranty

Warns against installing in environments with halogenated hydrocarbons that can damage the unit.

Installation: Water Connections and Thermal Expansion

Managing Thermal Expansion in Water Systems

Explains thermal expansion and the need for expansion tanks in closed systems.

Making Proper Water Supply Connections

Guides on connecting cold and hot water lines, including shut-off valves and unions.

Installation: Relief Valves, Filling, and Condensation

Relief Valve Installation and Discharge

Covers pressure/temperature relief valve requirements and discharge line installation.

Filling the Water Heater Correctly

Instructs on filling the tank with water before operation and venting air.

Understanding Normal Condensation

Explains normal condensation and potential causes for persistent issues.

Installation: Gas Supply, Leak, and Pressure Testing

Gas Supply Line Specifications

Details piping materials, shut-off valves, sediment traps, and connector types for gas supply.

Gas Leak Testing Procedures

Outlines methods for checking gas connections for leaks using soapy water.

Gas System Pressure Test Precautions

Advises on disconnecting the heater during pressure testing of the gas supply system.

High Altitude Installation Guidelines

Addresses suitability and warnings for installations at high altitudes.

Installation: Venting, Insulation, and Heat Traps

DANGER: Critical Venting System Installation

Emphasizes dangers of improper venting, including CO poisoning and fire.

WARNING: External Insulation Blanket Usage

Provides guidance and warnings on using external insulation blankets, respecting labels and openings.

Heat Traps for Energy Efficiency

Explains the purpose and installation of factory-installed heat traps.

Installation: Pipe Insulation and Installation Do's/Don'ts

Hot and Cold Pipe Insulation

Instructions for applying insulation to hot and cold water piping for energy efficiency.

T&P Valve Insulation Installation

Guidance on installing insulation for the Temperature and Pressure relief valve.

Key Installation Do's and Don'ts

Lists critical actions to perform or avoid during water heater installation.

Comprehensive Water Heater Installation Checklist

Location Checklist Items

Verifies safe location, clearances, and air supply for the water heater.

Water and Gas Supply Checks

Confirms water filling, purging, leak-free connections, gas supply setup, and testing.

Relief Valve and Venting Checklist Items

Ensures proper installation and function of the relief valve and venting system.

Supplemental Instructions: Potable/Space Heating

Combination Potable and Space Heating

Provides supplemental instructions for dual-purpose heating systems.

DANGER: Toxic Chemical Contamination Risk

Warns against using chemicals from boiler systems in potable water to prevent contamination.

Lighting the Water Heater: Safety First

Pre-Lighting Safety Precautions

Essential safety checks, including smelling for gas and avoiding electrical switches.

Pilot Lighting Procedure Steps

Detailed instructions for safely lighting the pilot light using the piezo-electric system.

Procedure to Turn Gas Off

Instructions for shutting off the gas supply to the appliance.

Operating the Water Heater: Safety and Temperature Settings

General Operating Safety Precautions

Lists critical safety actions like shutting off gas, filling the tank, and keeping area clear.

DANGER: Hot Water Scald Risks

Reemphasizes the danger of hot water and recommends lower settings for vulnerable users.

Water Temperature Setting Guide

Explains how to set the thermostat for optimal temperature and energy savings.

Detailed Water Heater Operation

Understanding Water Temperature Dynamics

Explains how temperature varies and the phenomenon of 'stacking'.

Safety Shut-off Devices and Overheating

Describes built-in safety features and actions to take if overheating occurs.

Water Heater Care and Routine Maintenance

Draining the Water Heater Safely

Provides instructions for draining the tank, emphasizing safety with hot water.

Routine Preventative Maintenance Schedule

Recommends periodic inspection of gas control, burner, relief valve, and venting.

Housekeeping and Airflow Maintenance

Stresses keeping the area clear of combustibles and maintaining proper clearances for airflow.

Water Heater Maintenance: Inspection and Extended Shutdown

Venting System Periodic Inspection

Guides on inspecting the vent system and chimney for proper function and safety.

Burner Inspection and Cleaning Procedures

Details annual inspection of pilot and main burners and caution regarding cleaning.

Extended Shut-Down Procedures

Instructions for preparing the water heater for extended periods of non-use, including draining.

Anode Rod Function and Maintenance

Explains the anode rod's role in tank protection and the need for inspection.

Troubleshooting Common Water Heater Issues

Condensation and Yellow Flame/Soot Troubleshooting

Addresses causes and solutions for condensation and yellow flames/soot.

Pilot Burner Ignition and Stability Issues

Covers issues with lighting the pilot burner and it not staying lit.

Advanced Troubleshooting and Water Quality Issues

Rumbling Noise and Relief Valve Issues

Troubleshooting steps for rumbling noises and relief valve popping or draining.

No Hot Water and Overheating Problem Resolution

Solutions for insufficient hot water, water being too hot, and main burner ignition failures.

Ordering Replacement Parts

How to Order Replacement Parts

Details the information required when ordering replacement parts for the water heater.

Service and Manufacturer Support

Initial Steps for Service Assistance

Advises contacting installer, contractor, or local utility first for service needs.

Manufacturer National Service Department Contact

Provides contact information and required details for the manufacturer's service department.

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