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Rheem Raypak 2450 User Manual

Rheem Raypak 2450
54 pages
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E󰀨ective: 11-20-20
Replaces: Catalog# 6000.56
P/N 241909 Rev. 1
Heat Pump Pool &
Spa Heater
Models 2450, 3450, 4450,
5450, 6450, 6450PD, 6450HC,
8450 & 8450HC
FOR YOUR SAFETY: Do not store or use gasoline or other ammable vapors and
liquids or other combustible materials in the vicinity of this or any other appliance.
To do so may result in an explosion or re.
NOTE: The instructions in this manual are for the use of qualied individuals specially trained and experienced
in the installation and maintenance of this type of equipment and related system components. Installation and
service personnel are required by some states to be licensed. Persons not qualied shall not attempt to install,
service, or maintain this equipment.
This manual should be maintained in legible condition and kept adjacent to the heat pump pool heater or in a
safe place for future use.
INSTALLATION AND
OPERATION MANUAL

Table of Contents

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Rheem Raypak 2450 Specifications

General IconGeneral
BrandRheem
ModelRaypak 2450
CategoryHeat Pump
LanguageEnglish

Summary

1. WARNINGS

Safety Hazard Symbols and Terms

Explains hazard symbols and warning terminology used in the manual for safety.

2. INTRODUCTION

Unit Overview and Registration

Provides a general overview of the heat pump heater and encourages unit registration for warranty.

3. WATER CHEMISTRY

Recommended Water Chemistry Levels

Specifies recommended chemical balance levels for pool and spa water to protect equipment.

4. INSTALLATION CONSIDERATIONS

Site Selection and Clearances

Details requirements for unit placement, clearances, and avoiding obstructions for optimal operation.

Hurricane Tie-Down Installation

Provides instructions and diagrams for securing the unit against high winds.

5. ELECTRICAL CONNECTIONS

Power Requirements and Wiring Guidelines

Details electrical power needs, breaker sizing, wire gauge, and connection guidelines.

6. WATER CONNECTIONS

Plumbing and Valve Requirements

Explains inlet/outlet connections, pipe types, and the necessity of shutoff/diverter valves.

7. PRESSURE DROP

System Pressure Drop Chart

Provides a table showing pressure drop across the heater for various flow rates.

8. HEATER CONTROL DISPLAY

Control Display and User Interface

Describes the LCD display, buttons (MENU/SET, UP, DOWN), and their functions for operation.

9. USER MODES

Selecting and Adjusting Operating Modes

Guides on choosing and modifying modes like Pool Heat, Spa, Timed Spa, Pool Cool, and Pool Auto.

10. CONTROL MENUS

Accessing User and Installer Menus

Explains how to enter and navigate the User and Installer/Service menus for configuration.

11. CONTROL SETTINGS

User Menu Configuration Details

Provides detailed settings within the User Menu for time, display units, temperature limits, and pump periods.

Time, Temperature, and Pump Settings

Explains how to set the current time, C/F display, maximum spa, and maximum pool temperatures.

Installer/Service Menu Overview

Heat Only and Advanced Settings

Details installer settings for Heat Only models and advanced parameters like voltage and sensor readings.

Power Defrost and Heat/Cool Settings

Outlines installer settings for Power Defrost and Heat/Cool models, including pump and valve configurations.

12. TEMPERATURE CONTROL

Setpoint Adjustment and Operation

Explains how the control manages heating and cooling based on setpoints and ambient conditions.

13. ADDITIONAL FEATURES

Pump Control, Lockouts, and Auxiliary Modes

Details pump control, low ambient lockout, control lock box, and auxiliary output modes.

Remote Operation and Special Modes

Covers remote pool operation, specific pool/spa modes, and defrost functions.

Faults, Hours, and Compressor Delays

Explains how to access fault history, run hours, and compressor start/run time settings.

3-Way Valve Control and Battery Backup

Covers 3-way valve control, battery backup, and high water temperature limit.

High Pressure Switch Lockout

High Pressure Switch Lockout

Explains the lockout condition triggered by the high pressure switch and reset procedures.

Low Pressure Switch Lockout

Low Pressure Switch Lockout

Describes the lockout condition from the low pressure switch and its reset mechanism.

Water Pressure Switch

Water Pressure Switch Operation

Details how the water pressure switch monitors flow and affects unit operation and valve switching.

Sequence of Operation

Unit Start-up and Basic Operation

Outlines the sequence from power application to normal operation, including setpoint reading and model type selection.

14. DIGITAL CONTROLS OPERATING INSTRUCTIONS

Adjusting Water Temperature Settings

Explains how to increase/decrease desired water temperature for pool and spa modes.

Selecting Temperature Units (°C or °F)

Guides on changing the temperature display from Fahrenheit to Celsius or vice versa.

15. HEAT/COOL OPERATION

Heat/Cool Mode Functionality

Describes the unit's capability for both heating and cooling the pool water.

16. SYSTEM START-UP

Initial System Start-Up Procedures

Outlines steps to verify the control board, pump operation, and discharge air temperature upon initial start-up.

17. SEASONAL START-UP OR ANNUAL CHECK

Annual Maintenance and Start-Up

Provides steps for preparing the unit at the beginning of a heating season or for annual checks.

18. SUMMER SHUTDOWN

Summer Shutdown Procedures

Details steps to secure and protect the unit if it will not be used during summer months.

19. FREEZE PROTECTION

System Drain-Down for Freeze Protection

Explains how to drain the water circuit to prevent damage from freezing conditions.

20. MAINTENANCE

General Maintenance Procedures

Outlines recommended periodic maintenance for reliability and performance, including coil cleaning.

21. TROUBLESHOOTING

Unit Running, But Not Heating

Provides troubleshooting steps for when the unit is on but not heating the water effectively.

Unit Is Not Running

Guides users on diagnosing why the unit is not operating, checking breakers and settings.

Excessive Condensation Issues

Addresses potential condensation problems and how to distinguish them from leaks.

Interpreting Operational Status Messages

Explains common status messages displayed by the unit during operation and their meaning.

Error Messages

Common Error Messages and Solutions

Lists error messages, their descriptions, and recommended troubleshooting steps.

22. SERVICE CALL VERIFICATION

Pre-Service Checks

Lists checks for power supply, water flow, and time clock before calling for service.

Setting Factory Defaults

Explains how to reset the control board to factory default settings.

Service Access to Heaters

Accessing Internal Components

Provides steps for removing the control panel and junction box for service access.

23. PLUMBING DIAGRAMS

Plumbing Schematic - No External Bypass

Illustrates the recommended plumbing layout for systems without an external bypass.

Plumbing Schematic - External Bypass

Shows the plumbing diagram for systems requiring an external bypass valve.

General Piping Diagram and Notes

Presents a general piping diagram with key components and important installation notes.

Piping for Multiple Heater Systems

Illustrates piping configurations for multiple heat pumps in a primary/secondary setup.

24. WIRING DIAGRAM

208V/230V Single-Phase Digital Model Wiring

Provides the detailed wiring diagram for single-phase digital models, including component labels and legends.

25. INSTALLING A REMOTE CONTROL DEVICE

2-Wire Controller Installation

Guides on installing 2-wire controllers for "Chill" mode (Heat/Cool models only).

3-Wire Controller Installation

Details the installation process for 3-wire controllers for remote heating and cooling control.

26. RESISTANCE SENSOR VALUES

Sensor Resistance Charts

Lists resistance values for 10K and 100K sensors at various temperatures for diagnostics.

27. ILLUSTRATED PARTS LIST

Parts for Models 2450-4450

Shows an exploded view of the unit with callouts for parts identification for specific models.

Parts Identification and Part Numbers (Models 2450-4450)

Provides a detailed table listing parts and their part numbers for models 2450-4450.

Parts for Models 5450-8450

Shows an exploded view of the unit with callouts for parts identification for specific models.

Parts Identification and Part Numbers (Models 5450-8450)

Provides a detailed table listing parts and their part numbers for models 5450-8450.

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