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Rheem Raypak Hi Delta H Series User Manual

Rheem Raypak Hi Delta H Series
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INSTALLATION & OPERATING
INSTRUCTIONS
CATALOG NO. 1000.512B Effective: 10-15 -18 Replaces: 06-15 -18 P/N 241664 Rev. 3
WARNING: If these instructions are not followed exactly, a fire or explosion may
result causing property damage, personal injury or death.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids or other combustible materials in the vicinity of this or any other appliance. To
do so may result in an explosion or fire.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
This manual should be maintained in legible condition and kept adjacent to the heater or in another safe place for
future reference.
Models 992C–2342C
Types H, WH & P
LLC
®
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Rheem Raypak Hi Delta H Series Specifications

General IconGeneral
BrandRheem
ModelRaypak Hi Delta H Series
CategoryHeat Pump
LanguageEnglish

Summary

Warnings

Pay Attention to These Terms

Definitions for DANGER, WARNING, CAUTION, and NOTE terms used in the manual.

Before Installation

Product Receipt

Instructions for checking the heater upon receipt and reporting any shipping damage.

Model Identification

Explanation of how to identify the heater model and its components.

Ratings and Certifications

Details on standards and certifications the heater complies with.

Installations at Elevation

Information regarding de-rating for installations at higher altitudes.

Component Locations

Component Locations - Back

Diagram showing component locations on the back of the heater unit.

Component Locations - Left Side

Diagram showing component locations on the left side of the heater unit.

Component Locations - Front

Diagram showing component locations on the front of the heater unit.

General Safety

Time/Temperature Relationships in Scalds

Chart detailing water temperature and time to produce serious burns.

Installation

Installation Codes

List of codes and standards that must be followed for installation.

Equipment Base

Requirements for the mounting surface and location of the heater.

Stacking

Information on stacking multiple Hi Delta units with optional racks.

Clearances

Indoor Installations Clearances

Minimum clearances from combustible surfaces for indoor installations.

Outdoor Installations Clearances

Clearances required for outdoor installations and overhangs.

Combustion and Ventilation Air

Indoor Units Air Supply

Requirements for supplying combustion air to indoor units.

Direct Vent Combustion Air

Instructions for direct venting of combustion air to the unit.

Direct-Ducted Combustion Air

Guidance on ducting combustion air directly to the heater.

Conventional Combustion Air Supply

U.S. Installations - All Air from Inside the Building

Requirements for combustion air from inside a confined space in the U.S.

U.S. Installations - All Air from Outdoors

Requirements for combustion air from outdoors in confined spaces in the U.S.

Canadian Installations

Requirements for combustion air supply in Canada.

Water Piping

Reversing Water Connections

Instructions to reverse water connections from left to right side.

Hydrostatic Test

Procedure for performing a hydrostatic test on piping connections.

Cold Water Protection (CWP)

Measures to prevent condensation in cold climates for CWP systems.

Hydronic Heating System Design

Pump Selection

Guidelines for selecting the correct pump size for optimal performance.

Domestic Hot Water

WH - Direct DHW Configuration

Configuration details for WH units in direct DHW applications.

Potable Water and Space Heating

Precautions when using the heater for both potable and space heating.

Pool Heating

Pool/Spa Water Chemistry

Recommended water chemistry levels for pool and spa heaters.

Gas Supply

Gas Supply Connection

Instructions for connecting the gas supply and precautions.

Reversing Gas Supply Connection

Steps to reverse the fuel connection from left to right side.

Gas Supply Pressure

Requirements for gas supply pressure and regulator settings.

Electrical Power Connections

Making the Electrical Connections

Detailed steps for making electrical connections to the heater.

Check the Power Source

Procedure for verifying incoming power voltage and polarity.

Field Wiring Connection

Wiring the Outdoor Sensor

Instructions for connecting an outdoor sensor for temperature monitoring.

Wiring the Cascade System

Cascade System Pump and Sensor Wiring

Wiring connections for pumps and sensors in cascade systems.

Cascade Follower Pump and Sensor Wiring

Wiring follower pumps and sensors in cascade configurations.

Modbus BMS Communication

Information on connecting to building automation via Modbus.

Venting

Vent Terminal Location

Guidelines for proper placement of vent terminals to prevent issues.

U.S. Installations Venting Requirements

Specific vent termination requirements for U.S. installations.

Canadian Installations Venting Requirements

Specific vent termination requirements for Canadian installations.

Changing the Flue Outlet

Instructions for changing the flue connection using an optional kit.

Venting Configurations

Natural Draft Vertical Venting

Details on natural draft venting, installation, and termination.

Horizontal Through-the-Wall Venting

Installation

Steps for installing horizontal through-the-wall venting systems.

Termination

Guidelines for terminating horizontal through-the-wall vents.

Ducted Air Venting

Ducted Air - Horizontal Through-the-Wall

Installation of horizontal ducted air venting systems.

Ducted Air - Vertical

Installation of vertical ducted air venting systems.

Sequence of Operation

Models 992C-1262C Sequence

Detailed sequence of operation for models 992C-1262C.

Models 1532C-2342C Sequence

Detailed sequence of operation for models 1532C-2342C.

Controls

Freeze Protection

Settings and operation for freeze protection modes.

Ignition Control Functions

Explanation of the ignition sequence and safety controls.

High Limit and Flow Switch Settings

High Limit—Auto-Reset (Optional)

Information on the optional adjustable auto-reset high limit device.

High Limit—Manual Reset

Details on the standard fixed-setting manual-reset high limit.

Flow Switch Operation

Function of the flow switch to prevent pump failure or low water flow.

Safety Switches

Low Water Cut-Off (Optional)

Function of the optional low water cut-off device.

Air Pressure Switch Function

Role of air pressure switches in proving blower operation.

High and Low Gas Pressure Switches

Operation of high and low gas pressure switches for safety.

Blocked Vent Switch

Function of the blocked vent switch to prevent operation.

User Interface and Settings

User Interface Overview

Description of the user interface buttons and navigation.

Menu - Initial Adjustment

Instructions for navigating the setup/adjust menu for settings.

Adjusting the Hi Delta Setpoint

Procedure for adjusting the heater's setpoint temperature.

View Menu Options

Description of items displayed in the View menu.

Setup/Adjust Menu Parameters

TARGET and Tank Settings

Parameters for target temperature, tank setpoint, and differentials.

Mix Type and Speed Settings

Settings for mixing type, target, lock, trim, speed, and inversion.

Boiler Menu Functions

Boiler Operation and Ignition

Enabling boilers, ignition status, and vent wall settings.

Limit and Firing Rate Settings

Parameters for limit temperature, EMS VDC, and firing rate.

Monitor Menu Parameters

Runtime and Cycle Data

Tracking burner, pump, and DHW run times and cycle counts.

Temperature Readings

Recording highest and lowest temperatures for various system points.

Toolbox Menu Functions

Lookup Active Error and User Test

Functions to look up errors, perform user tests, and reset settings.

Outdoor Reset Concept

Explanation of how outdoor temperature affects heating water temperature.

Reset Ratio Calculation

Wiring Diagrams

Wiring Diagram - Models 992C-1262C

Schematic for electrical wiring of models 992C and 1262C.

Wiring Diagram - Models 1532C-2342C

Schematic for electrical wiring of models 1532C through 2342C.

Start-Up Procedures

Pre Start-up Steps

Pre-start-up checks for system filling, purging, and venting.

Initial Start-up Checks

Verification steps before initial unit operation.

Blower Adjustment

Procedure for adjusting the blower for optimal air pressure.

Main Burner Adjustment

Steps for adjusting main burner ignition and gas pressure.

Safety Inspections and Leak Testing

Safety Inspection Checklist

Checks for thermostats, high limits, pressure switches, and flow switches.

Leak Test Procedure: Dual-Seat Gas Valves

Steps for performing leak tests on gas valves.

Post Start-Up Check

Final checks after unit start-up, including safety controls.

Operation

Lighting Instructions

Step-by-step guide for safely lighting the heater.

To Turn Off Gas To Appliance

Procedure for safely shutting off gas supply to the appliance.

Maintenance Schedule

Suggested Minimum Maintenance Schedule

Recommended daily, monthly, and yearly maintenance tasks.

Preventive Maintenance Schedule

Daily preventive maintenance checks and procedures.

Warranty Information

Limited Parts Warranty Scope

Details on warranty coverage for parts and labor.

Warranty Exclusions

Conditions and situations not covered by the warranty.

How to Make a Warranty Claim

Procedure for initiating a warranty claim.

Important Instructions for Massachusetts

Carbon Monoxide Detector Installation

Requirements for CO detector installation in Massachusetts.

Approved Carbon Monoxide Detectors

Specifications for approved CO detectors.

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