Riello 40 GS5 - Default Chapter; Table of Contents

1
20146122
GB
Contents
1 Declarations................................................................................................................................................................................ 3
2 Information and general warnings............................................................................................................................................ 4
2.1 Information about the instruction manual .................................................................................................................... 4
2.1.1 Introduction.................................................................................................................................................................. 4
2.1.2 General dangers.......................................................................................................................................................... 4
2.1.3 Other symbols ............................................................................................................................................................. 4
2.1.4 Delivery of the system and the instruction manual...................................................................................................... 5
2.2 Guarantee and responsibility....................................................................................................................................... 5
3 Safety and prevention................................................................................................................................................................ 6
3.1 Introduction.................................................................................................................................................................. 6
3.2 Personnel training ....................................................................................................................................................... 6
4 Technical description of the burner ......................................................................................................................................... 7
4.1 Burner designation ...................................................................................................................................................... 7
4.2 Models available.......................................................................................................................................................... 7
4.3 Burner categories - Countries of destination ............................................................................................................... 7
4.4 Technical data ............................................................................................................................................................. 8
4.5 Maximum dimensions.................................................................................................................................................. 8
4.6 Firing rate .................................................................................................................................................................... 9
4.6.1 Test boiler.................................................................................................................................................................... 9
4.6.2 Commercial boilers...................................................................................................................................................... 9
4.7 Correlation between gas pressure and burner output ................................................................................................. 9
4.8 Burner description ..................................................................................................................................................... 10
4.9 Burner equipment............................................................................................................
.......................................... 10
4.10 Electrical control box ................................................................................................................................................. 11
4.11 Actuator ..................................................................................................................................................................... 12
5 Installation ................................................................................................................................................................................ 13
5.1 Notes on safety for the installation ............................................................................................................................ 13
5.2 Instructions to avoid burnout or bad combustion of the burner ................................................................................. 13
5.3 Handling .................................................................................................................................................................... 13
5.4 Preliminary checks .................................................................................................................................................... 14
5.4.1 Control of the supply ................................................................................................................................................. 14
5.4.2 Control of burner characteristics ............................................................................................................................... 14
5.5 Operating position ..................................................................................................................................................... 14
5.6 Securing the burner to the boiler............................................................................................................................... 15
5.6.1 Hinge installation ....................................................................................................................................................... 15
5.7 Positioning the probe - electrode............................................................................................................................... 15
5.8 Combustion head adjustment.................................................................................................................................... 16
5.9 Air damper adjustment .............................................................................................................................................. 16
5.10 Gas feeding ............................................................................................................................................................... 17
5.10.1 Gas feeding line ........................................................................................................................................................ 17
5.10.2 Gas train.................................................................................................................................................................... 17
5.10.3 Gas train installation.................................................................................................................................................. 18
5.11 Electrical wiring ......................................................................................................................................................... 19
5.11.1 Notes on safety for the electrical wiring..................................................................................................................... 19
5.11.2 Control box ................................................................................................................................................................ 19
5.11.3 Electrical diagram...................................................................................................................................................... 20
5.12 Operating programme ............................................................................................................................................... 21
5.13 Table of times............................................................................................................................................................ 22
5.13.1 Operating status indication........................................................................................................................................ 22
5.13.2 Fault diagnostics - lockouts ....................................................................................................................................... 23
5.13.3 Checking the gas pressure switch............................................................................................................................. 24
5.13.4 Checking the air pressure switch .............................................................................................................................. 24
5.13.5 Shut-down test .......................................................................................................................................................... 24
5.13.6 Intermittent operation ................................................................................................................................................ 24
5.13.7 Recycle and limit of repetitions.................................................................................................................................. 24
5.13.8 Presence of an extraneous light or parasite flame .................................................................................................... 24
5.13.9 Duration of ignition transformer discharge ................................................................................................................ 25
5.13.10 Reset by button and remotely of the burner ..............................................................................
................................ 25
5.13.11 Protection reset ......................................................................................................................................................... 25
5.13.12 Reset button/Remote reset fault................................................................................................................................ 25
5.13.13 External lockout signal (S3)....................................................................................................................................... 25