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Riello Array AR 4000 - User Manual

Riello Array AR 4000
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cod. Doc-0079789 rev. 5
09/2018
Array AR 3000 - AR 4000
US INSTALLATION AND OPERATION MANUAL

Table of Contents

Questions and Answers

  • C
    Carrie JenkinsSep 8, 2025
    How to resolve WD_COMM_ERROR on Riello Array AR 4000 Boiler?
    • C
      Cynthia ArellanoSep 8, 2025
      If your Riello Boiler displays a WD_COMM_ERROR, the suggested solution is to replace the power control board.
  • B
    Brandi SullivanSep 7, 2025
    What to do if Riello Boiler displays HIGH_LIMIT_FAIL?
    • M
      melissavasquezSep 7, 2025
      If your Riello Boiler is showing a HIGH_LIMIT_FAIL error, replace the power control board.
  • M
    Michael JohnsonAug 22, 2025
    What to do if my Riello Boiler shows IGNIT_ERROR?
    • D
      Daniel KennedyAug 22, 2025
      If your Riello Boiler displays the IGNIT_ERROR, several steps can be taken. First, ensure the gas supply pressure is correct and adjust if necessary. If there's no spark, check the ignition electrode position. Inspect the vent system for obstructions if the combustion air pressure is incorrect. Lastly, if the voltage to the gas valve isn't 120Vac, the power control board needs replacing.
  • L
    Leslie WilsonSep 4, 2025
    How to troubleshoot WD_ERROR_STACK on Riello Array AR 4000?
    • U
      ujohnsonSep 4, 2025
      If your Riello Boiler displays a WD_ERROR_STACK, the suggested solution is to replace the power control board.
  • M
    margarethuntSep 3, 2025
    What to do for SAFETY_RELAY_ERROR on Riello Array AR 4000?
    • J
      joshuabarnesSep 3, 2025
      If your Riello Boiler is showing a SAFETY_RELAY_ERROR, replace the power control board.
  • D
    daniel38Sep 1, 2025
    What does WD_ERROR_ROM mean on Riello Array AR 4000 Boiler, and how can I fix it?
    • J
      Jonathan JohnsonSep 2, 2025
      If your Riello Boiler displays the WD_ERROR_ROM, the suggested solution is to replace the power control board.
  • T
    Tammy JosephAug 31, 2025
    How to fix WD_ERROR_RAM on Riello Array AR 4000 Boiler?
    • J
      Joe RussellAug 31, 2025
      If your Riello Boiler displays a WD_ERROR_RAM, the suggested solution is to replace the power control board.
  • V
    Veronica GonzalesAug 30, 2025
    What causes E2PROM_READ_ERROR in Riello Array AR 4000 and how to fix it?
    • E
      Elizabeth FosterAug 30, 2025
      If your Riello Boiler displays the E2PROM_READ_ERROR, replace the power control board.
  • F
    fjonesAug 28, 2025
    How to resolve FLUE_PRESSURE_ERROR on Riello Array AR 4000?
    • E
      Eric MillerAug 28, 2025
      If your Riello Boiler shows a FLUE_PRESSURE_ERROR, clear any obstructions from the exhaust system. Additionally, remove any obstructions from the condensate discharge and ensure condensate can flow freely.
  • E
    Ernest ScottAug 27, 2025
    How to troubleshoot FAN_ERROR_NOT_RUNNING on Riello Array AR 4000 Boiler?
    • P
      Paul FriedmanAug 27, 2025
      If your Riello Boiler is displaying the FAN_ERROR_NOT_RUNNING error, check the following: * If there's no 120 VAC voltage present, replace the power control board. * If there's no PWM signal, replace the power control board. * Replace the fan.

Summary

Array AR 3000 - AR 4000 Installation and Operation Manual

Product Overview and Safety

Introduction to the Array boilers, their features, and critical safety warnings.

General Information and Safety

General Safety Cautions

Essential safety guidelines and warnings for user protection.

Product Description

General Warnings and Safety

Installation Safety Warnings

Critical warnings for safe installation practices and operation.

General Warnings and Safety

Safety Instructions

Detailed safety instructions to prevent hazards during use.

Regulatory Compliance and General Warnings

Key warnings and regulatory compliance for installation and operation.

Product Description

Regulations and Installation Introduction

Installation

Low Water Cutoff System

Details on the low water protection system and its operation.

Installation

Installation

Gas Supply and Conversion

External gas regulators, specifications, and gas type conversion.

Venting Configurations

Diagrams illustrating acceptable vent and combustion air piping setups.

Exhaust Termination and Combustion Air

Details on exhaust placement and requirements for combustion air supply.

Commissioning

Gas Supply Checks

Essential checks for the gas supply before initial startup.

Commissioning

Boiler Startup Procedure

Step-by-step guide for safely starting the boiler.

Commissioning

Heat Exchanger Protection and Pressure Test

Minimum flow protection and heating system pressure testing.

Multiple Boiler Cascade Setup

Installation and start-up procedures for cascaded boiler systems.

Operation

Error, Service, and Test Screens

Accessing error logs, service reminders, and module test functions.

Shutdown and Environmental Considerations

System Shutdown Procedures

Normal and emergency shutdown procedures for the heating system.

Appendix B - Connection Diagram

Appendix C - Maintenance

Gas Leak and System Checks

Procedures for gas leak checks and system component inspections.

Appendix E - De-rating for Altitude Installation

Appendix F - Troubleshooting

Lockout Error Codes

Detailed list of lockout codes, their causes, and solutions.

Lockout and Blocking Errors

List of lockout and blocking error codes with troubleshooting steps.

Lockout Error Codes (Sensors)

Troubleshooting codes related to sensor failures or short circuits.

Lockout Error Codes (Cascade)

Troubleshooting codes for cascade system communication issues.

Appendix G - Boiler Installation

Appendix H - Venting Size Data

Appendix I - Exhaust Terminals and Air Inlet Clearances

Clearances for Terminals and Inlets

Minimum clearances for exhaust and air inlet terminations.

Venting System Configurations

Diagrams showing acceptable vent and air intake piping arrangements.

Appendix K - Parameter List

Appendix L - Flowcharts

Appendix L - Flowcharts

Burner Ignition Sequence Flowchart

Flowchart outlining the step-by-step burner ignition process.

Riello Array AR 4000 Specifications

General IconGeneral
BrandRiello
ModelArray AR 4000
CategoryBoiler
LanguageEnglish

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