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Riello RX 500 S/PV User Manual

Riello RX 500 S/PV
60 pages
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Installation, use and maintenance instructions
20138630 (2) - 09/2018
Premix gas burner
Modulating operation
CODE MODEL TYPE
20136698 RX 500 S/PV 852T3
GB

Table of Contents

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Riello RX 500 S/PV Specifications

General IconGeneral
TypeBurner
ModelRX 500 S/PV
ControlElectronic
Burner TypeMonoblock
StagesModulating
FuelNatural Gas
Nozzle SizeVaries by configuration

Summary

Premix Gas Burner Overview

Information and General Warnings

General Dangers and Safety Symbols

Explains danger levels, symbols, and necessary PPE.

Instruction Manual and Guarantee Details

Manual is integral, for qualified personnel, provides safety & operational info.

Safety and Prevention

Safety Background and Personnel Training

Covers burner safety design and the importance of qualified personnel.

Technical Description of the Burner

Burner Models, Specifications, and Data

Details available models, technical specs, electrical data, and dimensions.

Burner Components, Firing Rate, and Controls

Breakdown of burner parts, firing rate info, and control unit details.

Diagnostic Modes and Indication

Explains visual diagnostics via indicator lamp and error codes.

Operation, Indications, and Diagnostics

Fault Handling, Error Codes, and Reset Procedures

Describes fault handling and provides a list of error codes.

Diagnostic Modes and Manual Operations

Procedures for resetting the burner and performing manual operations.

List of Parameters for PME71.901 Control Box

Appendix: Accessories and Electrical Layout

Burner Accessories and Kits

Details on optional accessories like power regulators and diagnostic kits.

Electrical Panel Layout Diagrams

Schematics showing electrical connections and wiring layouts.

Installation Guide

Installation Safety, Handling, and Preliminary Checks

Emphasizes qualified personnel, electrical safety, and proper handling.

Operating Position and Boiler Preparation

Instructions for boring the boiler plate and selecting the correct operating position.

Installation Guide (Continued)

Securing the Burner to the Boiler

Steps for physically attaching the burner to the boiler, ensuring airtight seals.

Installation Guide (Continued)

Fuel Supply and Gas Train Setup

Safety precautions for fuel supply and info on the gas train.

Installation Guide (Continued)

Gas Valve Adjustment Procedures

How to adjust gas output using V1 and V2 screws and fan parameters.

Installation Guide (Continued)

Electrical Connections and Fuse Holder Operations

Safety notes for wiring, cable routing, and fuse holder operations.

Start-up, Calibration, and Operation

Initial Start-up Safety and Adjustments

Safety measures and gas train adjustments before the first ignition.

Fan Adjustment for Airflow Control

How to regulate combustion air flow by adjusting fan motor speed.

Start-up, Calibration, and Operation (Continued)

Burner Start-up Procedures

Detailed steps for initial burner start-up in manual mode.

Manual Modulation Procedure

Step-by-step guide for manual modulation using control box buttons.

Start-up, Calibration, and Operation (Continued)

Parameter Settings, Backup, and Calibration

How to adjust parameters, set values, and perform backups for safety.

Start-up, Calibration, and Operation (Continued)

Manual Backup Procedure and Error Handling

Steps for performing a manual backup of settings and handling backup errors.

Start-up, Calibration, and Operation (Continued)

Burner Adjustment and Combustion Head Design

Guidance on optimizing burner calibration using flue gas analysis.

Final Checks with Burner Operating

Steps for performing final checks after the burner is running.

Maintenance

Safety Notes and Maintenance Programme

Emphasizes qualified personnel, electrical safety, and the recommended maintenance schedule.

Maintenance (Continued)

Component Checking, Cleaning, and Safety Parts

Procedures for inspecting and cleaning burner components and identifying safety parts.

Maintenance (Continued)

Boiler Checks, Gas Leaks, and Signal Measurement

Instructions for boiler maintenance, gas leak checks, and signal measurement.

Maintenance (Continued)

Recommended Preventive Maintenance Programme

A detailed schedule of tests and inspections for preventive maintenance.

Operation, Indications, Diagnostics

Fault Control Sequence and Diagnostic Procedures

Describes burner actions for faults and how to activate visual diagnostics.

Error Code List and Control Panel Operations

A comprehensive list of error codes, clear text, and possible causes.

Operation, Indications, Diagnostics (Continued)

Resetting Burner Control and Fault Diagnosis

Procedures for releasing lockouts and diagnosing fault causes via indicators.

Operation, Indications, Diagnostics (Continued)

Replacing Program Module and Initial Setup

Steps for installing a new program module and performing initial checks.

Operation, Indications, Diagnostics (Continued)

Manual Reset Process and Error Handling

Steps for performing a manual reset and handling errors during the process.

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