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Riello RX 70 S/PV K User Manual

Riello RX 70 S/PV K
52 pages
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20029918 (1) - 09/2013
Istruzioni per installazione, uso e manutenzione
Installation, use and maintenance instructions
Bruciatore di gas premiscelato
Premixed gas burner
Funzionamento monostadio o modulante
One stage or modulating operation
CODICE
CODE
MODELLO - MODEL TIPO - TYPE
20025702 RX 70 S/PV K 901T5
I
GB

Table of Contents

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Riello RX 70 S/PV K Specifications

General IconGeneral
BrandRiello
ModelRX 70 S/PV K
CategoryBurner
LanguageEnglish

Summary

Declaration of Conformity

Manufacturer and Product Details

Details manufacturer, address, product name, and model number of the burner.

Compliance Standards and Directives

Lists technical standards (EN) and European directives (MD, LVD, EMC) the product complies with.

Quality Assurance Certification

States that the quality is guaranteed by a system certified according to UNI EN ISO 9001.

General Information and Warnings

Instruction Manual Guide

Information on the manual's purpose, structure, symbols, abbreviations, and delivery procedures.

Danger Levels and Symbols Explained

Explanation of danger levels (DANGER, WARNING, CAUTION) and warning symbols used throughout the manual.

Guarantee and Manufacturer Responsibility

Details manufacturer's warranty, exclusions, and responsibilities for product use and maintenance.

Safety and Prevention

Burner Safety Principles

General safety principles for burner use, emphasizing proper operation and avoiding risks.

Personnel Training and Safety Duties

Defines user responsibilities and requirements for trained personnel operating the burner safely.

Technical Description of the Burner

Available Burner Models

Lists the designation, voltage, and code for available burner models.

Burner Technical Specifications

Details thermal power, fuel types, electrical supply, motor, and ignition transformer specifications.

Country-Specific Gas Data

Outlines gas categories and pressures applicable to different destination countries.

Burner Physical Dimensions

Provides physical dimensions of the burner and flange with a clear diagram.

Burner Component Identification

Identifies and labels the main components of the burner using a detailed diagram.

Burner Package Contents

Lists the specific parts and quantities supplied with the burner unit.

Combustion Manager CM222 Operation

Details the operation of the CM222 control system, including potentiometers and display functions.

CM222 Error Code Reference Guide

Provides a list of error codes displayed by the CM222 and their explanations for troubleshooting.

CM222 Program Sequence Overview

Outlines the sequential steps of the burner's operational program managed by the CM222.

CM222 Safety Parameter Settings

Details safety parameters for the CM222, including ranges and preset values for optimal operation.

Burner Chip Card (BCC) Usage

Explains the purpose and functionality of the Burner Chip Card for parameter updates.

Burner Start-up and Shut-down Timing

Illustrates the burner's start-up and shut-down sequence with timing diagrams for key functions.

Burner Electrical Wiring Diagrams

Provides detailed wiring diagrams for connecting the burner's components and control system.

Installation Procedures

Installation Safety Guidelines

Crucial safety guidelines to follow during the burner installation process.

Safe Handling and Packaging Disposal

Instructions for safely handling, moving, and disposing of burner packaging.

Pre-Installation Component Checks

Essential checks to perform before commencing the burner installation.

Generator Plate Installation Details

Specific instructions and diagrams for installing the generator plate.

Securing the Burner to the Boiler

Step-by-step guide on how to physically mount the burner onto the boiler.

Probe and Electrode Placement

Precise instructions for correctly positioning the ignition electrode and flame detection probe.

LPG Fuel Conversion (Diaphragm)

Procedure for installing the diaphragm to enable operation with LPG fuel.

Fuel Supply System Overview

Explanation of the gas train, pneumatic valves, and how fuel is supplied and modulated.

Gas Train Assembly Instructions

Details on how the gas train is assembled directly on the burner body.

Gas Valve Technical Data

Technical data and model information for the gas valve used in the burner.

Burner Pre-Operation Testing

Instructions for testing the burner's standby and lockout functions.

Ionisation Current Measurement Guide

Information on the required ionisation current and how to measure it.

Electrical Wiring Safety Rules

Critical safety notes and standards for performing electrical wiring connections.

Wiring Diagram Component Key

Explanation of the labels and components shown in the electrical wiring diagram (Fig. 13).

Operation and Adjustments

First Start-up Safety Protocol

Essential safety guidelines for qualified personnel performing the initial burner start-up.

Pre-Ignition Configuration Steps

Procedures for making necessary adjustments before attempting burner ignition.

Burner Ignition and Operation Sequence

Step-by-step guide for initiating the burner's operation cycle.

Fan Speed Modulation Adjustment

Instructions on how to adjust the fan speed for modulating operation using control box potentiometers.

Gas Valve Output Control

Details on adjusting gas valve screws (V1, V2) to control maximum and minimum gas flow.

Burner Performance Calibration

Guide for calibrating burner output (max, min, ignition) using smoke analysis and control box trimmers.

Combustion Head Design Features

Explanation of the combustion head's structure, mesh, and its role in flame retention and modulation.

Burner Emissions and Pollution Control

Information on the burner's low emission values, particularly regarding thermal NOx.

Maintenance and Servicing

Maintenance Safety Precautions

Critical safety measures to be observed before and during any maintenance operations.

Maintenance Schedule and Frequency

Guidance on the frequency of maintenance checks by qualified technicians.

Routine Maintenance and Cleaning Tasks

Detailed procedures for checking and cleaning various burner components like hoses, wiring, and combustion head.

Troubleshooting: Faults and Solutions

Start-up Problem Diagnosis and Resolution

Identifies common start-up faults, their potential causes, and recommended solutions for resolution.

Operational Fault Diagnosis and Repair

Lists common operational faults, their causes, and solutions for maintaining burner function.

Appendix: Optional Accessories

7-Pin Plug Socket Filter Kit

Details the connection kit with a 7-pin plug socket and filter for electrical noise reduction.

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