Rittal BC 1007 HS User Manual

Perforex Service Procedures
BC 1007/1008/2007/2014 HS
January 2020
Note: Some images may differ due to machine model and equipment revisions.
Important: The maintenance procedures discussed in this manual should only be performed by
trained individuals. Extreme caution should be used when changing any machine parameter or
setting. Consult Rittal Automation Systems Technical Support prior to any change. The user takes full
responsibility for any unintended results.

Rittal BC 1007 HS Specifications

General

Brand	Rittal
Model	BC 1007 HS
Category	Industrial Equipment
Language	English

Summary

General Safety and Operational Warnings

Maintenance Personnel Qualifications

Manual procedures require trained individuals; extreme caution is advised.

Lubrication Procedures (2.0)

Cutting Fluid – Tool Lubricant (2.1)

Recommended lubricant and procedure for checking/filling.

Rack and Pinion Lubrication System (2.2)

Recommended lubricant and procedure for checking/filling.

Pressure Plate Lubrication (2.3)

Lubrication instructions for pressure plate guide shafts.

Rotating Clamp System Lubrication (2.4)

Lubrication of clamp shafts with multi-purpose oil.

Linear Bearings Lubrication (2.5)

Recommended lubricant and grease gun for linear bearings.

Preventative Maintenance (3.0)

Pressure Plate Maintenance (3.1)

Procedures for cleaning and replacing pressure rollers.

Pressure Plate Guides Maintenance (3.2)

Cleaning, removal, and replacement procedures for pressure plate guides.

Vacuum Seal Replacement (3.3)

Steps for replacing the vacuum seal on the pressure plate.

Tool Lubrication – Cutting Fluid System (3.4)

Testing oil delivery, air pressure adjustment, and mist volume.

Vacuum System (3.5)

Details on the vacuum canister, hose, manifold, chip trap, and seal.

Spindle Maintenance (3.6)

Maintenance of the spindle chuck and cooling fan.

Tools (3.7)

Daily checks for tool holders and collets.

Tool Breakage Sensor (3.8)

Cleaning and maintenance of the tool breakage sensor.

Clamping System (3.9)

Cleaning and lubrication for panel and enclosure clamps.

Electrical Enclosure (3.10)

Maintenance of filters, voltage checks, and air pressure cutout switch.

Resetting PM Notifications (3.11)

Procedure for clearing and resetting machine maintenance notifications.

Servo System Diagnostics and Component Replacement (3.12 - 3.16)

Servo System Types and Identification (3.12)

How to determine DARC 2 or E DARC C servo drive types.

Servo Drive Diode Check (3.13)

Procedures for checking servo drive diodes using a multimeter.

Servo Power Control Module Replacement (3.14)

Steps for removal and replacement of the servo power control module.

Spindle Servo Drive Module Replacement (3.15)

Procedures for removing and replacing the spindle servo drive module.

X/Y/Z Servo Drive Module Replacement (3.16)

Procedures for removing and replacing X/Y/Z axis servo drive modules.

Spindle and Axis Replacement Procedures (3.17 - 3.19)

Spindle Replacement Procedure (3.17)

Step-by-step guide for replacing the HSD 939 spindle.

X-Axis Motor Replacement (3.18)

Procedures for removing and replacing the X-axis motor.

Y-Axis Motor Replacement (3.19)

Procedures for removing and replacing the Y-axis motor.

System Calibration, Checks, and Error Codes (3.20 - 4.1)

Axis Master Reference and Parameter Saving (3.20)

Performing axis master reference and saving parameters.

Calibrating the Axis Base Offset (3.21)

Procedures for aligning axes and correcting base offset values.

Air Pressure Cutout Switch Checks (3.22)

Troubleshooting and electrical checks for the air pressure cutout switch.

Pneumatic Valve Locations (3.23)

Identification and manual operation of pneumatic valves for clamping and spindle functions.

Clamping System Checks (3.24)

Troubleshooting slow or inoperative rotating clamps.

Perforex Error Code Reference (4.1)

Reference list of DARC2 servo system error codes.