8.
TROUBLE
SHOOTING
For a gasoline engine to start and run satisfactorily, the following three requirements must be met:
1) The cylinder filled with a proper fuel-air mixture.
2)
An appropriate compression in the cylinder.
3)
Good spark at correct time
to
ignite the mixture.
If all the three requirements are not met simultaneously, an engine can not be started. There are also other factors
such
as
heavy load at starting and
too
long an exhaust pipe causing a high back pressure, which contribute to hard starting. The
most
common causes
of
engine troubles are given below.
8-1
STARTING
DIFFICULTIES
Cause
Defects
in
spark
plug
Defects in contact
cable
Defects in contact
breaker
Defects in magneto
Other defects in
electric system
Gas leak from
combustion chamber
Defects in piston
assembly
Defects in fuel tank
system
Remedy
1)
If
contaminated, wash in gasoline, remove
2)
If spark plug
is
broken and lost insulation,
3) Adjust spark gap to 0.6-0.7mm
(.024-
foreign material and dry.
replace plug.
,027").
If cable is burnt, replace cable along with coil.
1)
If breaker points are rough, smooth out
surface with emery paper
(#400).
2)
If breaker point gap
is
incorrect,
adjust
it
to
specified 0.35t0.05mm by loosening con-
tact support plate lock screws.
3)
If
spark timing is incorrect, adjust
it
to
23"
-
27'
before TDC.
4)
If breaker is defective in insulation, replace
breaker.
5)
If
condenser
is
defective, replace.
1)
If wire or insulation
is
broken, replace
2)
If
magnetism
is
weak, re-magnetize (at the
magneto.
magneto maker)
or
replace.
1)
If kill switch
is
faulty, (short circuiting)
replace or repair.
2)
If primary wire
is
grounded
to
the engine
body, insulate
it
with insulating adhesive
tape.
1)
If spark plugs are
loose,
tighten.
2)
If
spark plugs are defective, replace.
1)
If
piston
is
worn, replace.
2)
If
piston rings are worn, replace.
31
If piston rings are stuck, clean or replace
rings.
1)
Clean clogged tank outlet.
2)
Clean clogged fuel strainer.
3)
If incorrect fuel
is
poured into tank or
water is mixed, drain tank completely and
fill
it
with correct fuel.
4)
When fuel pipe is locked with
air,
expel1 air.
5)
If
there
is
any crack or damage in the
rubber components of fuel line system,
due
to
their deteroriation, replace.
-
13
-
Preventive measure
1)
Use spark plugs
of
specified heat range. Do
not
use
poor grade oil. Clean air cleaner and
avoid dust entry.
2)
When spark gap is adjusted, if center elec-
trode
is
hit or bent, insulator may
get
damaged.
1
)
Keep air cleaner always clean.
2)
Do
not use poor grade oil. Change oil
regularly.
1)
Be sure
to
use
a
filter when adding fuel.
2)
Use mixture (gasoline
20
-
25
:
oil
1
I
as fuel