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Roland ZAT-540 - User Manual

Roland ZAT-540
92 pages
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USER'S MANUAL
Thank you very much for purchasing this product.
To ensure correct and safe usage with a full understanding of this product's performance, please be sure to read through
this manual completely and store it in a safe location.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
The contents of this operation manual and the specications of this product are subject to change without notice.
The operation manual and the product have been prepared and tested as much as possible. If you nd any misprint
or error, please inform us.
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur through use of
this product, regardless of any failure to perform on the part of this product.
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur with respect to
any article made using this product.

Table of Contents

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Summary

Safety Precautions and Guidelines

Understanding Warning and Caution Notices

Explains the meaning of WARNING and CAUTION notices and safety symbols used in the manual.

General Operational Safety Hazards

Covers risks from incorrect operation, environment, fatigue, and handling of equipment.

Cutting and Physical Hazard Safety

Details hazards related to cutting waste, entanglement, burns, and sharp tools.

Electrical, Fire, and Air System Safety

Addresses electrical hazards, fire prevention, and safe use of compressed air systems.

Air Hose and Component Safety

Covers safe handling of air hoses, system components, and environmental considerations.

Air Hose End Preparation

Provides specific guidance on preparing and maintaining the air hose end for safe operation.

Chapter 1: Introduction

ATC Unit Overview and Features

Introduces the ATC unit, its features, supported models, and documentation structure.

External View of ATC Components

Identifies key external components of the ATC unit through an illustration.

VPanel Interface for ATC Operation

Describes the VPanel software interface used for operating the ATC unit.

Chapter 2: Installation

Pre-Installation Checks

Lists included items and initial checks before starting the installation process.

Compressed Air Source Requirements

Specifies required air pressure, flow rate, and quality for the ATC unit.

Tool Holder Specifications

Specifies the dimensions, taper, and weight requirements for compatible tool holders.

Installation Procedure Overview

Provides a high-level overview of the installation steps and specific operations for ATC-equipped models.

Step 1: Attach the Control Box

Details the procedure for attaching the ATC control box to the modeling machine.

Step 2: Attach Magazine Unit (Standard Table)

Guides on attaching the magazine unit to a standard table using specific screws.

Step 2: Attach Magazine Unit (T-Slot Table)

Details attaching the magazine unit to a T-slot table using T-slot nuts and cap screws.

Step 3: Attach Spindle and Cylinder

Covers attaching the spindle, cylinder, and related components like the belt and pulley.

Step 4: Connect and Secure Cables

Guides on connecting and securing all necessary cables and hoses for the ATC unit.

Step 5: Supply Compressed Air

Details connecting the compressed air supply and adjusting the pressure for the ATC unit.

Step 6: Adjust Tool-Change Location

Explains the process of adjusting the tool-change location using VPanel for proper operation.

Chapter 3: Basic Operation

Starting and Shutting Down the Machine

Describes the modified startup procedure with the ATC and safe shutdown practices.

Mounting Tool Holders in the Magazine

Details the process of loading tool holders into the magazine using VPanel.

Understanding Stocker Numbers

Explains the numbering system for tool holders in the magazine and its importance for cutting operations.

Manual Tool-Change Procedure

Details how to manually change tools, including VPanel operations and safety warnings.

Chapter 4: Tool-length Offset

Understanding and Measuring Tool Length

Explains tool-length offset, automatic measurement, and manual determination of adjustment values.

Automatic Tool Length Measurement Procedure

Details the procedure for automatically measuring tool lengths using the Z-origin sensor via VPanel.

Manual Entry and Fine-Tuning of Adjustment Values

Covers manually entering adjustment values and fine-tuning results from automatic measurement.

Activating Tool-length Offset

Explains when tool-length offset is applied and its behavior during manual tool changes.

Chapter 5: Getting Ready for and Performing Cutting

Cutting Area and Workpiece Setup

Discusses workpiece mounting, workspace considerations, and determining the actual cutting size.

Tool-Length Offset Usage Examples (RML-1 Mode)

Provides workflow examples for using multiple tools with tool-length offset in RML-1 mode.

Tool-Length Offset Usage Examples (NC-code Mode)

Details workflow examples for using multiple tools with tool-length offset in NC-code mode, including NC program commands.

Chapter 6: Handy Panel

Handy Panel ATC Feature Enhancements

Lists the additional ATC functions made available on the handy panel after installation.

Manual ATC Operation via Handy Panel

Guides on performing basic ATC operations like tool selection, magazine control, and forced release using the handy panel.

Chapter 7: Appendix

Daily Cleaning and Air Pressure Bleeding

Covers general cleaning, warnings, and bleeding air pressure from the system.

Tool Holder and Air Regulator Maintenance

Details maintenance for magazine cover, tool holders, spindle nose, and air regulator.

Machine Inspection and Spindle Replacement

Explains how to check working time and guidelines for spindle replacement.

Troubleshooting and Error Message Responses

Addresses common operational problems, tool holder issues, and how to respond to error messages.

NC Code Specifications

Describes NC codes like G43 (Tool-length offset) and M06 (Tool selection) relevant to the ATC unit.

Dimensional Drawings

Provides detailed dimensional drawings for standard and T-slot table installations.

Main Unit Specifications

Lists key technical specifications of the ATC unit, including capacity and included items.

Summary

Safety Precautions and Guidelines

Understanding Warning and Caution Notices

Explains the meaning of WARNING and CAUTION notices and safety symbols used in the manual.

General Operational Safety Hazards

Covers risks from incorrect operation, environment, fatigue, and handling of equipment.

Cutting and Physical Hazard Safety

Details hazards related to cutting waste, entanglement, burns, and sharp tools.

Electrical, Fire, and Air System Safety

Addresses electrical hazards, fire prevention, and safe use of compressed air systems.

Air Hose and Component Safety

Covers safe handling of air hoses, system components, and environmental considerations.

Air Hose End Preparation

Provides specific guidance on preparing and maintaining the air hose end for safe operation.

Chapter 1: Introduction

ATC Unit Overview and Features

Introduces the ATC unit, its features, supported models, and documentation structure.

External View of ATC Components

Identifies key external components of the ATC unit through an illustration.

VPanel Interface for ATC Operation

Describes the VPanel software interface used for operating the ATC unit.

Chapter 2: Installation

Pre-Installation Checks

Lists included items and initial checks before starting the installation process.

Compressed Air Source Requirements

Specifies required air pressure, flow rate, and quality for the ATC unit.

Tool Holder Specifications

Specifies the dimensions, taper, and weight requirements for compatible tool holders.

Installation Procedure Overview

Provides a high-level overview of the installation steps and specific operations for ATC-equipped models.

Step 1: Attach the Control Box

Details the procedure for attaching the ATC control box to the modeling machine.

Step 2: Attach Magazine Unit (Standard Table)

Guides on attaching the magazine unit to a standard table using specific screws.

Step 2: Attach Magazine Unit (T-Slot Table)

Details attaching the magazine unit to a T-slot table using T-slot nuts and cap screws.

Step 3: Attach Spindle and Cylinder

Covers attaching the spindle, cylinder, and related components like the belt and pulley.

Step 4: Connect and Secure Cables

Guides on connecting and securing all necessary cables and hoses for the ATC unit.

Step 5: Supply Compressed Air

Details connecting the compressed air supply and adjusting the pressure for the ATC unit.

Step 6: Adjust Tool-Change Location

Explains the process of adjusting the tool-change location using VPanel for proper operation.

Chapter 3: Basic Operation

Starting and Shutting Down the Machine

Describes the modified startup procedure with the ATC and safe shutdown practices.

Mounting Tool Holders in the Magazine

Details the process of loading tool holders into the magazine using VPanel.

Understanding Stocker Numbers

Explains the numbering system for tool holders in the magazine and its importance for cutting operations.

Manual Tool-Change Procedure

Details how to manually change tools, including VPanel operations and safety warnings.

Chapter 4: Tool-length Offset

Understanding and Measuring Tool Length

Explains tool-length offset, automatic measurement, and manual determination of adjustment values.

Automatic Tool Length Measurement Procedure

Details the procedure for automatically measuring tool lengths using the Z-origin sensor via VPanel.

Manual Entry and Fine-Tuning of Adjustment Values

Covers manually entering adjustment values and fine-tuning results from automatic measurement.

Activating Tool-length Offset

Explains when tool-length offset is applied and its behavior during manual tool changes.

Chapter 5: Getting Ready for and Performing Cutting

Cutting Area and Workpiece Setup

Discusses workpiece mounting, workspace considerations, and determining the actual cutting size.

Tool-Length Offset Usage Examples (RML-1 Mode)

Provides workflow examples for using multiple tools with tool-length offset in RML-1 mode.

Tool-Length Offset Usage Examples (NC-code Mode)

Details workflow examples for using multiple tools with tool-length offset in NC-code mode, including NC program commands.

Chapter 6: Handy Panel

Handy Panel ATC Feature Enhancements

Lists the additional ATC functions made available on the handy panel after installation.

Manual ATC Operation via Handy Panel

Guides on performing basic ATC operations like tool selection, magazine control, and forced release using the handy panel.

Chapter 7: Appendix

Daily Cleaning and Air Pressure Bleeding

Covers general cleaning, warnings, and bleeding air pressure from the system.

Tool Holder and Air Regulator Maintenance

Details maintenance for magazine cover, tool holders, spindle nose, and air regulator.

Machine Inspection and Spindle Replacement

Explains how to check working time and guidelines for spindle replacement.

Troubleshooting and Error Message Responses

Addresses common operational problems, tool holder issues, and how to respond to error messages.

NC Code Specifications

Describes NC codes like G43 (Tool-length offset) and M06 (Tool selection) relevant to the ATC unit.

Dimensional Drawings

Provides detailed dimensional drawings for standard and T-slot table installations.

Main Unit Specifications

Lists key technical specifications of the ATC unit, including capacity and included items.

Roland ZAT-540 Specifications

General IconGeneral
BrandRoland
ModelZAT-540
CategoryPower Tool
LanguageEnglish

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