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Royal Enfield 700 METEOR 1954 User Manual

Royal Enfield 700 METEOR 1954
110 pages
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ROYAL ENFIELD WORKSHOP MANUAL
WORKSHOP
MAINTENANCE MANUAL
FOR THE
Royal
Enfield
500 TWIN 194957
700 METEOR 195355
MAN 9
www.hitchcocksmotorcycles.com
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Royal Enfield 700 METEOR 1954 Specifications

General IconGeneral
BrandRoyal Enfield
Model700 METEOR 1954
CategoryMotorcycle
LanguageEnglish

Summary

Engine Specification

Engine Overview

Details the fundamental aspects of the engine.

Cylinder Heads

Information regarding the construction and material of cylinder heads.

Cylinders

Specifications and details pertaining to the engine cylinders.

Pistons

Information on piston specifications, material, and design.

Connecting-Rods

Details on the connecting rod material and assembly.

Crankcase

Description of the crankcase construction and split.

Crankshaft and Flywheel

Specifications for the crankshaft and integral flywheel.

Camshafts

Details on camshaft material, machining, and profile.

Valves

Specifications for inlet and exhaust valves.

Valve Gear

Description of the valve operation mechanism.

Timing Drive

Information on the system driving the camshafts.

Ignition and Lighting System

Overview of the system providing ignition and lighting.

Carburettor

Details on carburettor types and settings.

Lubrication System

Explanation of the dry-sump lubrication system.

Gearbox

Specifications and details of the gearbox.

Clutch

Information regarding the clutch design and components.

Service Operations with Engine Removed

Removal of Engine from Frame

Detailed steps for removing the engine from the motorcycle frame.

Removal of the Gear Box

Procedure for removing the gearbox from the engine.

Dismantling the Crankcase

Instructions for dismantling the crankcase assembly.

Main Bearings

Procedure for removing and refitting main bearings.

Fitting the Connecting Rods

Instructions for fitting connecting rods to the crankshaft.

Re-assembly of the Crankcase

Steps for reassembling the crankcase halves.

Gearbox and Clutch

Removal of Gearbox

Procedure for removing the gearbox unit.

To Dismantle the Gearbox

Detailed steps for dismantling the gearbox.

Removal of the Ball Races

Procedure for removing ball races from the gearbox.

Gear Change Mechanism

Adjustment and operation of the gear change mechanism.

Re-assembling the Gearbox

Instructions for reassembling the gearbox.

Dismantling and Re-assembly of the Clutch

Procedure for dismantling and reassembling the clutch.

Adjustment of the Clutch Control

Procedure for adjusting the clutch control cable.

Amal Needle Type Carburetter

How it Works and Part Names

Explanation of carburettor operation and identification of parts.

Parts to Tune Up With

Identification of parts relevant to carburettor tuning.

Phases of Amal Throttle Openings

Description of throttle positions during tuning.

Phases of Amal Needle Type Carburetter

Details on throttle opening phases for needle type carburetters.

Tuning Twin Types with Carburettors

Instructions for tuning twin carburettor setups.

Amal Monobloc Carburetter

General Description

Overview of the Amal Monobloc carburettor.

Tuning the Carburetter(s)

Procedure for tuning the Amal Monobloc carburettor.

Phases of Amal Monobloc Carburettor Throttle Openings

Details on throttle opening phases for Monobloc carburetters.

Dismantling Carburetter

Procedure for dismantling the carburettor.

Causes of High Petrol Consumption

Troubleshooting high petrol consumption.

Lucas Coil Ignition Equipment

Ignition Coil

Details on the ignition coil's construction and maintenance.

Distributor

Details on the distributor unit and its components.

Testing in Position to Locate Ignition Fault

Troubleshooting ignition faults with components in position.

Contact Breaker

Information on contact breaker maintenance and settings.

Lucas Magdyno

Adjustments

Adjustment procedures for Magdyno components.

Contact Breaker Spring

Details on the contact breaker spring pressure.

Testing Magdyno in Position on Engine

Testing the Magdyno while installed on the engine.

Lucas Dynamo Model C35SD

Lucas Dynamo Model E3LM

Test Data

Technical test data for the dynamo.

Testing in Position to Locate Fault in Charging Circuit

Troubleshooting charging circuit faults.

To Dismantle

Procedure for dismantling the dynamo.

Commutator

Inspection and servicing of the dynamo commutator.

Control Box

Battery Model PUZ7E

General

Overview of the PUZ7E battery.

FRAME

Front Fork With Casquette and Aluminium Alloy Bottom Tubes

Front Fork With Facia Panel and Aluminium Alloy Bottom Tubes

Front Fork With Facia Panel and Steel Bottom Tubes

Front Wheel With Dual 6 in. Brake

Front Wheel With Single 6 in. Brake

Rear Wheel (Detachable Type)

Rear Wheel (Non-Detachable Type)

Special Tools

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