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General| Displacement | 346 cc |
|---|---|
| Max Torque | 28 Nm @ 4000 rpm |
| Front Suspension | Telescopic, 35mm forks, 130mm travel |
| Kerb Weight | 191 kg |
| Ground Clearance | 135 mm |
| Engine Type | Single cylinder, 4-stroke, air-cooled |
| Max Power | 19.1 bhp @ 5250 rpm |
| Fuel System | Electronic Fuel Injection |
| Transmission | 5-speed constant mesh |
| Rear Suspension | Twin shock absorbers with 5-step adjustable preload |
| Front Brake | 280 mm disc, 2-piston caliper |
| Rear Brake | 153mm Drum, Single Lead Internal Expanding |
| Fuel Tank Capacity | 13.5 Litres |
Introduction to the maintenance manual and its purpose.
Essential points to follow during dismantling and reassembly.
Advice on purchasing genuine spare parts from official dealers.
Explanation of periodic routine maintenance for the machine.
Essential tools required for routine maintenance tasks.
Daily inspection procedures for mechanical and safety aspects.
Maintenance tasks to be performed monthly or every 300/500 Kms.
Maintenance tasks for tri-monthly intervals based on mileage.
Maintenance tasks for six-monthly intervals based on mileage.
Detailed technical specifications for the 350cc engine and crankshaft.
Specs for 350cc gearbox, suspension, brakes, and dimensions.
Electrical system and other miscellaneous specifications for 350cc.
Detailed technical specifications for the 500cc engine and crankshaft.
Specs for 500cc gearbox, suspension, brakes, and dimensions.
Electrical system and other miscellaneous specifications for 500cc.
Exploded view diagram of the engine assembly with numbered parts.
Detailed list of engine components with corresponding numbers.
Diagram of the 500cc engine assembly with part numbers.
Steps for decarbonising the engine, including petrol tank removal.
Detailed instructions for removing cylinder head, piston, and valves.
Cleaning combustion chamber, inspecting piston rings and big end.
Inspection and maintenance of valves, guides, springs, and decompressor.
Steps for reassembling the engine after decarbonising.
Procedure for removing timing cover and servicing oil filter.
Overhauling oil pumps and removing pump worm and timing pinion.
Adjusting contact breaker, setting valve timing, and tappet clearance.
Procedures for removing and reassembling the clutch assembly.
Diagrams illustrating the clutch assembly for 350cc and 500cc.
Procedures for removing sprockets and reassembling clutch plates.
How to adjust the primary chain tension.
Procedures for adjusting clutch cable and control.
Instructions for fitting the alternator stator and rotor.
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