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Royal Enfield 350 BULLET 1962 User Manual

Royal Enfield 350 BULLET 1962
82 pages
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ROYAL ENFIELD WORKSHOP MANUAL
WORKSHOP
MAINTENANCE MANUAL
FOR THE
Royal
Enfield
350 BULLET 1956 on
500 BULLET 1956 on
350 CLIPPER 1958 on
Including AIRFLOW models
And TRIALS WORKS REPLICA
MAN7
www.hitchcocksmotorcycles.com
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Royal Enfield 350 BULLET 1962 Specifications

General IconGeneral
Displacement346 cc
Bore x Stroke70 mm x 90 mm
IgnitionMagneto
Transmission4-speed
Frame TypeSingle downtube
Brakes FrontDrum
Brakes RearDrum
Fuel SystemAmal carburetor
ClutchWet multi-plate
Front SuspensionTelescopic fork
Rear SuspensionSwingarm with shock absorbers
Wheelbase1370 mm
Fuel Tank Capacity14 litres

Summary

SECTION C14 Service Operations with Engine in Frame

Timing Cover and Valve Timing

Procedures for removing timing cover and setting valve timing using cam pinions and marks.

Tappet and Ignition Timing Adjustment

Adjusting valve tappets and setting ignition timing for optimal engine performance.

Cylinder Head and Valve Removal

Steps for removing cylinder head, valves, and associated components.

Piston, Decarbonising, and Reassembly

Procedures for piston removal, decarbonising, valve grinding, and engine reassembly.

SECTION D2 Service Operations with Engine Removed

Engine and Gearbox Removal

Steps for removing the engine from the frame and detaching the gearbox.

Crankcase Dismantling and Main Bearings

Procedures for dismantling the crankcase and removing main bearings.

Cam, Idler Spindles, and Flywheel Assembly

Instructions for removing/replacing cam spindles, idler spindles, and handling flywheel assembly.

SECTION E1 Gearbox and Clutch

Gearbox and Clutch Dismantling

Steps for removing and dismantling gearbox outer cover, inner cover, and clutch.

SECTION F4 Amal Monobloc Carburetter

Carburetter Description and Tuning

Overview of Amal Monobloc carburetter and sequence for tuning its components.

Carburetter Jet and Air Screw Settings

Details on selecting main jets, setting pilot air screws, and adjusting throttle cut-away/needle.

SECTION G1e Lucas Rotating Magnet Magneto Model SR1

Magneto Description and Routine Maintenance

Overview of Lucas SR1 magneto and guidance on lubrication and cleaning.

Contact Breaker and Ignition Timing

Procedures for servicing contact breaker, adjusting gaps, and checking ignition.

SECTION G4a Battery Model PUZ7E

Battery Preparation and Electrolyte

Instructions for preparing a dry-charged battery, including electrolyte filling and specific gravity.

SECTION J1 Front Fork

Front Fork Description and Operation

Overview of telescopic front fork, its components, and hydraulic damping operation.

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