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Royal Enfield 350 BULLET 1989 User Manual

Royal Enfield 350 BULLET 1989
114 pages
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WORKSHOP MANUAL BULLET
Page 1
WORKSHOP
MAINTENANCE MANUAL
FOR THE
Enfield
India
350 BULLET upto 1989
MAN 15
www.hitchcocksmotorcycles.com

Table of Contents

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Royal Enfield 350 BULLET 1989 Specifications

General IconGeneral
Engine TypeSingle Cylinder, 4-stroke
Displacement346 cc
Fuel SystemCarburetor
Brakes (Front)Drum
Brakes (Rear)Drum
Fuel Tank Capacity14 liters
Gearbox4-Speed
Rear SuspensionSwingarm with Gas Shock Absorbers
Bore x Stroke70 mm x 90 mm
Frame TypeSingle Downtube
Transmission4-speed
Seat Height800 mm
CoolingAir Cooled
IgnitionPoints Type
Front SuspensionTelescopic forks
Ignition SystemPoints Type
ClutchWet, Multi-Plate
Top Speed110 km/h
Power18 bhp @ 5000 rpm

Summary

Introduction and General Information

Preface and Precautions

Manual introduction, safety guidelines, and general advice for owners.

Buying Spare Parts

Guidance on sourcing and ordering replacement parts for the motorcycle.

Routine Maintenance Schedule

Maintenance Intervals and Tasks

Details daily, monthly, tri-monthly, and six-monthly service checks.

Technical Specifications

Engine, Gearbox, and Carburettor Specs

Key technical data for engine, gearbox, and carburettor systems.

Chassis, Suspension, and Electricals

Specifications for frame, suspension, brakes, wheels, and electrical components.

Engine Servicing Procedures

Decarbonising the Engine

Step-by-step guide for carbon removal from the engine components.

In-Frame Engine Operations

Procedures for servicing engine parts while installed in the frame.

Engine Removal and Dismantling

Detailed steps for removing and disassembling the engine from the frame.

Gearbox and Lubrication Systems

Gearbox Maintenance and Lubrication

Covers gearbox removal, servicing, and lubrication procedures.

Lubrication System Explained

Description of the engine's dry sump lubrication system.

Front Fork, Wheels, and Tyres

Front Fork and Steering Head Maintenance

Procedures for servicing front forks and steering head bearings.

Wheel and Tyre Maintenance

Covers front and rear wheel servicing and tyre replacement.

Ignition and Lighting System

System Overview and Components

Details on alternator, battery, lights, and ignition system components.

Contact Breaker and Timing Adjustments

Instructions for setting contact breaker points and ignition timing.

Battery and Headlamp Servicing

Maintenance and servicing for the battery and headlamp units.

Carburettor Systems Servicing

Villiers S.25 Carburettor Maintenance

Servicing, tuning, and settings for the Villiers S.25 carburettor.

Bing 53/1 Carburettor Maintenance

Servicing and operation of the Bing 53/1 carburettor.

Mikcarb VM-24 Carburettor Maintenance

Servicing, tuning, and systems of the Mikcarb VM-24 carburettor.

Service Specifications

Torque Values

List of torque settings for engine and chassis components.

Special Tools List

List of specialized tools required for maintenance tasks.

Troubleshooting Engine Problems

Engine Difficulty/No Start Issues

Diagnostic guide for common engine starting and running problems.

Low Idling and Loss of Power Issues

Troubleshooting steps for low idling and power loss complaints.

High Oil Consumption and Noise Issues

Guide for diagnosing oil consumption and engine noise complaints.

Troubleshooting Chassis and Electrical Problems

Mileage, Brake, and Fork Issues

Troubleshooting for low mileage, brake, and front fork problems.

Wheel, Battery, and Lighting Issues

Diagnosis for wheel wobble, battery discharge, and lighting faults.

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