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General| Displacement | 346 cc |
|---|---|
| Bore x Stroke | 70 mm x 90 mm |
| Ignition | Magneto |
| Front Brake | Drum |
| Rear Brake | Drum |
| Suspension Front | Telescopic Fork |
| Wheelbase | 1370 mm |
| Engine Type | Single cylinder, 4-stroke |
| Transmission | 4-speed |
| Fuel System | Amal Carburettor |
| Brakes | Drum |
| Front Suspension | Telescopic |
| Rear Suspension | Twin shock absorbers |
| Suspension Rear | Twin shock absorbers |
| Brakes Front | Drum |
| Brakes Rear | Drum |
General description of the engine's configuration and type.
Description of the cylinder head construction and materials.
Specifies cylinder bore and stroke for 350 and 500cc models.
Details piston design, rings, and available compression ratios.
Describes the connecting rod material and construction.
Details the crankcase and integral oil tank construction.
Explains the construction of the crankshaft and flywheel.
Describes the main bearings used on driving and timing sides.
Details the cam construction and material.
Specifies the materials used for inlet and exhaust valves.
Describes the components of the valve gear system.
Explains the timing drive system and its components.
Details the ignition and lighting supply via Magdyno.
Refers to specific sections for carburetter details.
Describes the air filter used for the carburettor.
Explains the dry-sump lubrication system operation.
Details the breather system and its importance for engine performance.
Describes the gearbox, its speeds, and gear ratios.
Compares clutch designs for 350 and 500 Bullet models.
Procedure for removing the timing cover and its associated parts.
Steps for setting the valve timing with tappet clearance.
How to adjust tappet clearances for correct engine operation.
Procedure for setting the ignition timing using the magdyno.
Steps for removing the petrol tank from the motorcycle.
Detailed instructions for removing the cylinder head assembly.
Steps for removing the valves from the cylinder head.
Instructions for removing the rockers from the cylinder head.
How to remove and replace valve guides.
Steps for removing the cylinder barrel.
Procedure for removing the piston from the cylinder.
How to remove carbon deposits from engine components.
Method for grinding valves and ensuring proper seating.
Guidance for reassembling the engine after decarbonising.
How to clean and replace the oil filter element.
Steps for overhauling the oil pumps.
Procedure to remove pump worm and timing pinion.
How to remove the magdyno pinion.
How to adjust the primary chain tension.
Steps for removing the engine sprocket.
Instructions for removing tappets and guides if worn.
How to dismantle the breather assembly.
Steps for removing the clutch assembly.
How to remove the final drive sprocket.
Information on pressure relief valves in the oil system.
Procedure for removing the Magdyno unit.
Steps to remove the entire engine from the motorcycle frame.
How to remove the gearbox from the engine.
Procedure for separating the crankcase halves.
Instructions for removing and replacing main bearings.
How to replace cam and idler spindles.
Details on dismantling and reassembling the flywheel and crankshaft.
Steps for reassembling the crankcase halves.
Instructions for removing the gearbox unit.
Steps for dismantling the gearbox.
How to remove ball races from the gearbox.
How to adjust the gear change mechanism.
Steps for reassembling the gearbox.
Procedure for dismantling and reassembling the clutch.
How to adjust the clutch control cable.
How to adjust the neutral finder mechanism.
How to check and maintain the gearbox oil level.
Describes two different designs of the Amal carburetter.
General overview of the Amal Monobloc Carburetter.
Instructions for tuning the Amal Monobloc carburetter.
Steps for dismantling the carburetter.
Discusses reasons for excessive petrol consumption.
Overview of the Magdyno unit's construction.
Daily, weekly, and monthly maintenance tasks for the Magdyno.
Lubrication intervals and procedure for the Magdyno.
Instructions for adjusting contact breaker gap and timing control.
How to clean the Magdyno unit.
Steps to replace the high tension cable.
How to replace the timing control cable.
Details on the contact breaker spring pressure.
Procedures for testing Magdyno operation on the engine.
Overview of the Dynamo's function and specifications.
Lubrication requirements for the dynamo unit.
How to inspect the commutator and brush gear.
Provides test data including cutting-in speed and output.
Procedure to diagnose faults in the charging circuit.
Steps for dismantling the dynamo unit.
How to examine and clean the commutator.
Procedure for testing the field coil for resistance and earth.
How to test and handle the armature.
Instructions for replacing dynamo bearings.
General steps for reassembling the dynamo unit.
Overview of the control box's internal layout.
Specifications for cut-out and regulator settings.
Steps for servicing the control box.
How to check wiring between battery and regulator.
Procedure to check the regulator's electrical settings.
How to check the cut-out's electrical settings.
Procedure to adjust the cut-out's electrical settings.
Description of the PUZ7E battery and its dry-charged state.
Steps for filling and preparing the battery.
Routine checks for electrolyte level and terminals.
Servicing the battery and methods for recharging.
Description of the headlamp assembly and Lucas Light Unit.
Specifics of the Lucas Light Unit construction and bulb fitting.
Procedure for replacing the headlamp unit and bulb.
Instructions for servicing parking lights.
Details on tail light service and bulb specifications.
Description of the frame's basic construction and materials.
How to adjust the steering head races.
Procedure for removing the rear suspension units.
How to service proprietary and Royal Enfield rear suspension units.
How to remove swinging arm chain stays.
Procedure for removing and adjusting the centre stand.
How to check and ensure correct wheel alignment.
Lubrication points for frame components like steering head races.
Description of the telescopic fork with casquette.
How the front fork's movement and damping system works.
Steps to dismantle the fork for replacing parts.
Information on front fork springs.
Guidance for reassembling fork components.
How to adjust the steering head races.
Procedure for removing the entire front fork assembly.
How to maintain oil level in the front fork.
Information regarding air vents in the front fork.
Description of the front fork with facia panel.
How the front fork operates with facia panel.
Steps to dismantle the fork for part replacement.
How to adjust steering head races.
Procedure for removing the facia panel fork head.
Steps to remove the main tubes from the fork assembly.
Guidance for reassembling fork components.
Information on lubricating the front fork.
Description of the front fork with steel bottom tubes.
Steps to dismantle fork for part replacement.
Information on front fork springs.
How to adjust steering head races.
Procedure for removing the facia panel fork head.
Steps to remove the main tubes from the fork assembly.
Guidance for reassembling fork components.
Information on lubricating the front fork.
Steps for removing the front wheel from the fork.
Procedure for removing brake cover plate assemblies.
How to remove brake shoes and springs.
Instructions for replacing brake linings.
Steps for removing the hub spindle and bearings.
Details on hub bearing types and part numbers.
Specifies tolerances for fitting bearings into the hub.
How to refit ball bearings into the hub.
Steps for reassembling brake shoes to cover plates.
Explanation of the floating cam housing's function.
Procedure for refitting brake cover plates.
Details on wheel rim types and specifications.
Details on spoke types, lengths, and threads.
Procedure for building and truing wheels.
Instructions for fitting and removing tyres.
Recommended tyre pressures for different loads.
Lubrication of the hub barrel.
Description of the detachable rear wheel type.
How to remove the main wheel portion for tyre work.
Procedure to remove the complete rear wheel for brake access.
Steps for removing brake shoes and fitting new linings.
Instructions for replacing brake linings.
How to remove the brake operating cam and pivot pin.
Description of the cush drive mechanism and its rubbers.
Steps for removing ball bearings from the rear wheel hub.
Details on rear wheel hub bearing types.
Specifies tolerances for fitting bearings into the hub.
How to refit ball bearings into the rear wheel hub.
Steps for reassembling brake parts into the cover plate.
How to center the cam housing for brake adjustment.
Steps for final hub reassembly before fitting the wheel.
Details on wheel rim types and specifications.
Details on spoke types and lengths.
Procedure for building and truing wheels.
Instructions for fitting and removing tyres.
Recommended tyre pressures.
Lubrication of the hub barrel.
Description of the non-detachable rear wheel.
Steps for removing and replacing the rear wheel.
Steps for replacing brake shoes and linings.
Instructions for replacing brake linings.
Steps for removing the hub spindle and bearings.
Details on hub bearing types and part numbers.
Specifies tolerances for fitting bearings into the hub.
How to refit ball bearings into the hub.
How to remove the brake operating cam and pivot pin.
Description of the cush drive mechanism.
Steps for reassembling brake parts into the cover plate.
How to center the cam housing for brake adjustment.
Steps for final hub reassembly before fitting the wheel.
Details on wheel rim types and specifications.
Details on spoke types and lengths.
Procedure for building and truing wheels.
Instructions for fitting and removing tyres.
Recommended tyre pressures.
Lubrication of the hub barrel.
List of special tools for Section C2 procedures.
List of special tools for Section D2 procedures.
List of special tools for Section H1 procedures.
List of special tools for Section I procedures.
List of special tools for Section J3 procedures.
List of special tools for Section J4 procedures.
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