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General| Engine Type | Single cylinder, 4-stroke |
|---|---|
| Displacement | 346cc |
| Bore x Stroke | 70mm x 90mm |
| Ignition | Magneto |
| Front Brake | Drum |
| Rear Brake | Drum |
| Wheelbase | 1370 mm |
| Transmission | 4-speed |
| Fuel System | Amal Carburettor |
| Front Suspension | Telescopic fork |
| Rear Suspension | Swingarm with shock absorbers |
Procedure to remove the timing cover and its components.
How to set the engine's valve timing for different models.
Steps for adjusting valve tappet clearance when the engine is cold.
Detailed steps for removing the engine from the motorcycle frame.
Procedures for removing the gearbox from the engine.
Steps for dismantling the motorcycle's crankcase halves.
How to remove and replace the main engine bearings.
Steps to replace the cam and idler spindles.
References other sections for gearbox removal procedures.
Detailed steps for dismantling the motorcycle's gearbox.
Overview of the Amal Monobloc Carburetter's features and benefits.
General overview of the Lucas Magneto Model SR1.
Procedures for routine maintenance, including lubrication of the magneto.
Overview of the Lucas AC lighting-ignition system components.
Details on different alternator models used.
Explanation of the AC lighting system's circuit diagram.
Introduction to the PUZ7E battery model and its features.
Steps for preparing the dry-charged battery for service.
Description of the headlamp assembly and its components.
Details of the Lucas Light Unit used in the headlamp.
Steps to replace the headlamp unit and bulb.
How to access and replace parking light bulbs.
Details about the construction and materials of the motorcycle frame.
Information on the steering head races and their replacement.
Steps to remove the rear suspension unit from the frame.
How to service the motorcycle's rear suspension units.
Description of the telescopic front fork assembly.
Explanation of how the front fork operates, including damping.
Steps to remove the front wheel from the fork assembly.
How to remove the front wheel brake cover plate assemblies.
Steps to remove the brake shoes and their associated springs.
Information on replacing brake linings on the shoes.
Description of the non-detachable rear wheel and its features.
Steps for removing and replacing the rear wheel.
Description of the quickly detachable rear wheel.
Steps to remove the main portion of the rear wheel for tyre repairs.
Steps to remove the complete rear wheel for brake access.
Tool for removing magdyno pinion.
Tool for compressing valve springs.
Tools for valve guide removal/fitting.
Tool for extracting gudgeon pins.
Tool for grinding valves.
Tool for lapping pump discs.
Spanner for pump worm shaft.
Tool for extracting tappet guides.
Tool for extracting clutch centres.
Tool for extracting crankshafts.
Tool for roller race assembly (timing side).
Tool for bearing assembly (driving side).
Plate for locating cam spindle assembly.
Jig for crankshaft assembly (350 Bullet).
Jig for crankshaft assembly (500 Bullet).
Tool for expanding the frame.
Tool for gripping gland nuts.
Spanner for lockrings.
Hand grips for gland nuts.
Spanner for lockrings.
Hand grips for outer tubes.
Hand grips for gland nuts.
Spanner for lockrings.
Tool for inlet valve seat arbor.
Tool for cutting inlet valve seats.
Gauge to centralise rotor during assembly.
Overview of the Airflow fairing and mudguard.
Steps to remove the windscreen.
How to remove the headlamp assembly.
Steps to remove headlamp switch, speedometer, ammeter.
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