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Royal Enfield 350 BULLET 1953 User Manual

Royal Enfield 350 BULLET 1953
102 pages
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ROYAL ENFIELD WORKSHOP MANUAL
WORKSHOP
MAINTENANCE MANUAL
FOR THE
Royal
Enfield
350 BULLET 194955
500 BULLET 195355
MAN 8
www.hitchcocksmotorcycles.com

Table of Contents

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Royal Enfield 350 BULLET 1953 Specifications

General IconGeneral
BrandRoyal Enfield
Model350 BULLET 1953
CategoryMotorcycle
LanguageEnglish

Summary

SECTION A2a Technical Data

SECTION A2b Technical Data

SECTION B2 Engine Specification

SECTION C2 Service Operations with Engine in Frame

1. Removal of the Timing Cover

Procedure for removing the timing cover and ensuring oil pressure.

2. Valve Timing

Setting valve timing for 350 and 500 Bullet models.

3. Tappet Adjustment

Adjusting tappets for correct valve clearance.

4. Ignition Timing

Steps for setting ignition timing based on the magdyno.

6. Removal of the Cylinder Head

Instructions for dismantling the cylinder head.

10. Removal of the Cylinder Barrel

Steps to remove the cylinder barrel.

11. Removal of the Piston

Instructions for removing the piston.

16. Overhaul of Oil Pumps

Procedure for overhauling the oil pumps.

23. Removal of the Clutch

Procedure for removing the clutch assembly.

SECTION D2 Service Operations with Engine Removed

1. Removal of the Engine from the Frame

Steps to remove the engine from the motorcycle frame.

3. Dismantling the Crankcase

Instructions for dismantling the crankcase.

4. Main Bearings

How to remove and replace main bearings in the crankcase.

6. Flywheel Assembly

Details on dismantling and reassembling the flywheel assembly.

7. Reassembly of the Crankcase

Procedure for reassembling the crankcase halves.

SECTION E1 Gearbox and Clutch

2. To Dismantle the Gearbox

Detailed steps for dismantling the gearbox.

6. Dismantling and Re-assembly of the Clutch

Procedure for dismantling and reassembling the clutch.

AMAL Needle Type Carburetter

Amal Monobloc Carburetter

2. Tuning the Carburetter(s)

Guidance on tuning the carburetter based on throttle opening.

4. Causes of High Petrol Consumption

Troubleshooting guide for excessive petrol consumption.

SECTION G1c Lucas Magdyno

2 (b). Adjustments

Procedures for adjusting the contact breaker and timing control cable.

3. Testing Magdyno in Position on Engine

Steps for testing the Magdyno's operation on the engine.

SECTION G2b Lucas Dynamo Model E3LM

3. Test Data

Technical specifications and test data for the dynamo.

4 (a). Testing in Position to Locate Fault in Charging Circuit

Procedure to diagnose charging circuit faults.

4 (b). To Dismantle

Steps for dismantling the dynamo unit.

4 (g). Reassembly

General procedure for reassembling the dynamo.

SECTION G3a Control Box

2. Setting Data

Details on cut-out and regulator voltage settings.

3. Servicing

Procedures for servicing the control box.

(b) Checking the electrical setting of the regulator

How to check the regulator's voltage setting.

(e) Adjusting the electrical setting of the cut-out

Steps for adjusting the cut-out's voltage setting.

SECTION G4a Battery Model PUZ7E

2. Preparation for Service

Steps for preparing the battery for service with electrolyte.

SECTION H1 FRAME

SECTION J1 Front Fork (Casquette & Alloy Bottom Tubes)

SECTION J3 Front Fork (Facia Panel & Alloy Bottom Tubes)

SECTION J4 Front Fork (Facia Panel & Steel Bottom Tubes)

SECTION K1 Front Wheel (Dual 6 in. Brake)

SECTION K2 Front Wheel (Single 6 in. Brake)

SECTION L1 Rear Wheel (Detachable Type)

SECTION L2 Rear Wheel (Non-Detachable Type)

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