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Royal Enfield Bullet 500 - User Manual

Royal Enfield Bullet 500
118 pages
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Table of Contents

Questions and Answers

  • L
    Laura GonzalezJul 26, 2025
    What to do if my Royal Enfield Bullet 500 Motorcycle engine does not start?
    • D
      Dillon BarreraJul 27, 2025
      If your Royal Enfield Motorcycle engine won't start, check the following: * Ensure the ignition/engine stop switch is in the “ON” position. * Verify that there is sufficient fuel in the fuel tank, and if low, turn the fuel tap to the reserve position or fill the tank. * Check the lights and horn. If they are very dim, replace the battery. * If electrical components are not working, the battery may be completely dead, requiring replacement. Also, inspect the fuse; if it's blown, replace it. If the fuse blows again, contact an Authorised Service Center. * Reconnect the electricals.
  • J
    Jason ButlerAug 2, 2025
    How to improve poor pickup on my Royal Enfield Bullet 500?
    • C
      Christopher LongAug 3, 2025
      If you are experiencing poor pickup on your Royal Enfield Motorcycle, and the engine RPM raises disproportionately to the motorcycle speed, check for a sticky clutch or if the clutch has free play. Also, adjust the rear chain to the correct tension.
  • J
    Jennifer KingAug 10, 2025
    Why does my Royal Enfield Motorcycle engine start but shut off immediately?
    • S
      Sarah SantosAug 10, 2025
      If your Royal Enfield Motorcycle engine starts but then shuts off immediately, especially when you close the throttle, the idling RPM might be set too low or the setting has been disturbed. Contact Authorised Service Center for resetting the Idling RPM.
  • K
    kgonzalesAug 17, 2025
    What to do if my Royal Enfield Motorcycle engine misfires and runs erratically or stops?
    • R
      Rhonda TaylorAug 18, 2025
      If your Royal Enfield Motorcycle engine misfires, runs erratically, or stops, it could be due to adulterated fuel or water in the fuel, typically happening after a refill. In this case, drain out the entire fuel tank and refill with fresh fuel from a reputable filling station. Another cause could be driving the motorcycle in a low gear at high RPM in crowded places for a long time. If this is the case, switch off the engine and allow it to cool down.

Summary

Important Notice

Safety Definitions

Defines terms like WARNING, CAUTION, NOTE for safety emphasis.

Technical Specifications

Engine

Details engine type, capacity, bore, stroke, compression, power, torque.

Ignition System

Covers ignition system type, spark plug details, and electrode gap.

Transmission

Explains clutch, drive ratios, gearbox, and gear shift pattern.

Electricals

Lists specifications for headlamp, tail lamp, indicators, horn, and starter.

Chassis

Describes frame type, tyre sizes, pressures, fuel capacity, suspension.

Dimensions

Provides overall length, width, height, wheelbase, saddle height, ground clearance.

Weights

Lists kerb weight and maximum payload capacity.

Vehicle Identification Number - Details

Key Parts Location

Top View

Identifies controls and parts on the handlebar and front of the motorcycle.

Right Side View

Locates key parts on the right side of the motorcycle.

Left Side View

Locates key parts on the left side of the motorcycle.

Operation of Controls

Ignition Switch

Explains how to operate the ignition switch for starting and turning off.

Steering Lock

Details the procedure for locking and unlocking the steering.

Fuel Tap

Explains the positions of the fuel tap for OFF, Main ON, and Reserve ON.

Pre Operational Checks

Running In Period

Starting

Using Kick Start

Step-by-step guide for starting the motorcycle using the kick starter.

Using Electric Start

Step-by-step guide for starting the motorcycle using the electric starter.

Gear Shifting

Parking

Parking Vehicle on Center Stand

Instructions for parking the motorcycle using the center stand.

Parking Vehicle on Side Stand

Instructions for parking the motorcycle using the side stand.

Periodical Maintenance

Minor Maintenance Tips

Engine Oil Change

Procedure for draining old oil and replacing it with new oil.

Spark Plug

Instructions for cleaning, adjusting gap, and refitting the spark plug.

Inspection of Tyres and Wheels

How to inspect tyres for wear, damage, and check wheel condition.

Front Wheel Removal

Step-by-step guide for removing the front wheel.

Rear Wheel Assembly

Procedure for correctly installing the rear wheel.

Adjustments - Clutch

How to adjust the clutch lever free play.

Head Lamp Bulb Replacement

Instructions for replacing the headlamp bulb.

Washing Procedure

Precautions

Safety and procedural precautions before washing the motorcycle.

Storage Precautions

Preparing the Motorcycle for Re Use

Steps to take when preparing the motorcycle after storage.

Long Trip Precautions

Items to be Carried

A list of essential items to carry on long trips.

Caring for Mileage

Trouble Shooting

I. Engine Fails to Start

Common causes and remedies for engine not starting.

VI. Engine Overheating

Causes and solutions for the engine overheating.

XII. Electric Start

Troubleshooting for problems with the electric start system.

Warranty Terms & Conditions

Emission Warranty

All India Road Signs

Mandatory Signs

Displays mandatory traffic signs that must be obeyed.

Cautionary Signs

Displays cautionary traffic signs to warn of hazards.

Free Service Coupons

1 st Free Service

1 st Free Service Activities

Details specific tasks performed during the first free service.

Pre Delivery Inspection List

Chassis; Engine

Inspection points related to the motorcycle's chassis and engine.

Handle Bar Controls & Electrical Switch Operations

Checks for handlebar controls and electrical switches.

Test Ride

Checks performed after a test ride for performance and noise.

Form 22

Initial Certificate of Compliance with Pollution Standards, Safety Standards of Components and Road Worthiness

Certificate confirming compliance with vehicle standards.

Royal Enfield Bullet 500 Specifications

General IconGeneral
Engine TypeSingle Cylinder, 4 stroke, Air cooled
Displacement499 cc
Bore x Stroke84 mm x 90 mm
Compression Ratio8.5:1
Maximum Power27.2 bhp @ 5250 rpm
Maximum Torque41.3 Nm @ 4000 rpm
Fuel SystemElectronic Fuel Injection
ClutchWet, multi-plate
Transmission5 Speed Constant Mesh
Frame TypeSingle downtube, using engine as stressed member
Front SuspensionTelescopic, 35 mm forks, 130 mm travel
Front Brake280 mm Disc, 2-Piston caliper
Rear Brake153 mm Drum, Single Lead Internal Expanding
Front Tyre90/90 - 19
Rear Tyre120/80 - 18
Kerb Weight194 kg
Seat Height800 mm
Ground Clearance135 mm
Wheelbase1370 mm
Ignition SystemTransistorised Coil Ignition (TCI)
Rear SuspensionTwin shock absorbers with 5-step adjustable preload
Fuel Tank Capacity13.5 L

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