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Royal Enfield Bullet EFI User Manual

Royal Enfield Bullet EFI
301 pages
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EURO IV - VEHICLE SERVICE MANUAL
Continental GT
Bullet EFI
Classic Bullet EFI
KS MOTORCYCLES - http://ksmotorcycles.com
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Royal Enfield Bullet EFI Specifications

General IconGeneral
Engine TypeSingle Cylinder, 4 Stroke, Air Cooled
Displacement346 cc
Maximum Power19.8 bhp @ 5250 rpm
Maximum Torque28 Nm @ 4000 rpm
Fuel SystemElectronic Fuel Injection (EFI)
IgnitionDigital Electronic Ignition
Gearbox5 Speed Constant Mesh
ClutchWet, Multi-plate
Frame TypeSingle Downtube, Using Engine As Stressed Member
Front SuspensionTelescopic, 35mm Forks, 130mm Travel
Rear SuspensionTwin shock absorbers with 5-step adjustable preload
Front Brake280mm Disc, 2-Piston Caliper
Rear Brake153mm Drum, Single Lead Internal Expanding
Front Tyre3.25 x 19
Rear Tyre3.25 x 19
Fuel Tank Capacity13.5 Litres
Seat Height800 mm
Ground Clearance135 mm
Wheelbase1370 mm

Summary

Preface and Introduction

"FIRST TIME RIGHT" Concept

Highlights the importance of initial repair accuracy for customer satisfaction.

Manual Scope and Audience

Defines the manual's applicability to EURO IV models and its intended user.

Royal Enfield Contact Information

Provides contact details for support, feedback, and service inquiries.

Technical Specifications

Engine and Ignition System Specifications

Details engine capacity, bore, stroke, ignition system, transmission, and electricals.

Chassis, Dimensions, and Weight Specifications

Specifications for chassis, suspension, brakes, dimensions, weights, and performance.

Periodical Maintenance Schedule

Bullet EFI/Classic EFI Maintenance Schedule

Scheduled maintenance intervals and tasks for Bullet EFI and Classic EFI models.

Continental GT Maintenance Schedule

Scheduled maintenance intervals and tasks for the Continental GT model.

Special Tools Usage List

Front Fork Special Tools

Details and applications for special tools required for front fork service.

Vehicle Aggregates: Service Procedures

Cables: Exploded Views and Dismantling

Exploded views and disassembly procedures for throttle, clutch, and starter cables.

Fuel Tank Assembly and Maintenance

Exploded views, disassembly, assembly, and inspection of the fuel tank system.

Seat Assembly and Service

Exploded views and procedures for dismantling and assembling the motorcycle seat.

Exhaust System Components and Service

Exploded views, inspection, and assembly of the exhaust pipe and silencer.

Front Suspension System Service

Front Wheel Service Procedures

Exploded views, dismantling, inspection, and assembly of the front wheel.

Front Mudguard Service

Exploded views and procedures for removing and installing the front mudguard.

Handle Bar Component Service

Exploded views and procedures for handle bar disassembly and assembly.

Front Fork Service Procedures

Exploded views, oil draining, filling, and assembly of the front fork.

Steering Stem and Headset Maintenance

Exploded views and procedures for steering play adjustment and headset service.

Rear Suspension System Service

Rear Wheel Service Procedures

Exploded views, dismantling, inspection, wear limits, and assembly of the rear wheel.

Rear Shock Absorber Adjustment

Procedure for adjusting the spring tension of the rear shock absorbers.

Rear Mudguard Service

Exploded views and procedures for removing and installing the rear mudguard.

Rear Swing Arm Service

Exploded views and procedures for dismantling and assembling the rear swing arm.

ABS System: Components and Maintenance

ABS System Parts Location

Identification and location of key ABS system components on the motorcycle.

Disc Brake Bleeding Procedure

Step-by-step guide for bleeding the disc brake hydraulic system.

Brake Pad Replacement

Procedures for dismantling, assembling, and replacing brake pads.

Engine Management System (EMS) Overview

EMS Components Overview and Specifications

Details on ECU, sensors, throttle body, fuel system, and ignition components.

EMS Fault Diagnosis and Troubleshooting

Methods for diagnosing EMS malfunctions using visual checks, test pins, and scan tools.

Electrical System Components Service

Battery Maintenance and Service

Exploded views, inspection, dismantling, and assembly of the motorcycle battery.

Headlamp, Tail Lamp, and Trafficator Bulb Replacement

Procedures for replacing bulbs in the headlamp, tail lamp, and trafficators.

Starter Motor and Relay Inspection

Technical specifications, wiring layout, and inspection of the starter motor and relay.

Fuses Usage List and Identification

List of fuse ratings, colors, and functions for Bullet and Continental GT models.

Vehicle Troubleshooting Guide

Engine Fails to Start Troubleshooting

Common causes and remedies for the engine failing to start.

Engine Does Not Crank Troubleshooting

Causes and remedies when the starter motor operates but the engine doesn't crank.

Engine Misfiring and Performance Issues

Troubleshooting for idling erratic, low RPM misfiring, poor pickup, and high RPM misfiring.

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