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Royal Enfield Classic 350 User Manual

Royal Enfield Classic 350
116 pages
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USA/CALIFORNIA - CLASSIC 350/SIGNALS 350
SIGNALS
350
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Royal Enfield Classic 350 Specifications

General IconGeneral
Engine TypeSingle Cylinder, 4 Stroke, Air-Oil Cooled
Max Torque27 Nm @ 4000 rpm
Fuel SystemElectronic Fuel Injection
Transmission5-speed Constant Mesh
Front SuspensionTelescopic, 41mm forks, 130mm travel
Rear SuspensionTwin tube emulsion shock absorbers with 6-step adjustable preload
Kerb Weight195 kg
Seat Height805 mm
Ground Clearance170 mm
Wheelbase1390 mm
Front BrakeSingle 300mm disc, twin-piston floating caliper
Rear BrakeDisc, 270 mm
Fuel Tank Capacity13 liters
Max Power20.2 bhp @ 6100 rpm

Summary

FOREWORD

NOTICE

DISCLAIMER

IMPORTANT

REPORTING SAFETY DEFECTS

SAFETY DEFINITIONS

PERSONAL AND MOTORCYCLE INFORMATION

SAFE RIDING TIPS/GUIDELINES

Riding Preparation and Rules

Prepare for riding by reading manual, checking controls, and knowing road rules.

Refueling Safety Precautions

Follow guidelines for safe refueling, including engine off and ventilation.

SAFE RIDING TIPS/GUIDELINES

Running-In Procedure and Operation

Operate new motorcycle according to running-in procedure and moderate speeds.

Speed Limits and Road Condition Awareness

Adhere to speed limits and adjust for road/weather conditions.

SAFE RIDING TIPS/GUIDELINES

Rider Awareness and Defensive Riding

Be aware of surroundings, ride defensively, and use proper gear.

Road Hazards and Forces

Recognize road hazards and forces that can affect motorcycle stability.

SAFE RIDING TIPS/GUIDELINES

Passenger, Maintenance, and System Safety

Ensure passenger safety, perform maintenance, and be aware of system hazards.

SAFE RIDING TIPS/GUIDELINES

Battery Handling, Towing, and Consultation

Handle batteries, avoid towing, and consult service centers for issues.

RULES OF THE ROAD

Number Plate Visibility and Speed

Ensure number plate visibility and ride at appropriate speeds for road surfaces.

Lane Positioning and Overtaking

Maintain lane position and use signals cautiously when overtaking.

Intersection Rules and General Adherence

Follow right-of-way rules at intersections and adhere to general road rules.

RULES OF THE ROAD

Traffic Signs, Turning, and Lights

Obey traffic signs, signal turns, and never jump traffic lights.

Parking and Theft Prevention

Park on stable surfaces and secure the motorcycle against theft.

RULES OF THE ROAD

Side View Mirrors

Motorcycle has convex mirrors for wider rear view; adjust mirrors carefully.

ACCESSORIES AND LUGGAGE

Genuine Accessories and Rider Responsibility

Use genuine accessories for performance; rider is responsible for safe operation.

Luggage Guidelines and Weight Distribution

Concentrate luggage low, distribute evenly, and ensure security.

ACCESSORIES AND LUGGAGE

Impact of Large Surfaces and Non-Standard Parts

Large surfaces and non-standard parts can affect handling; use model-specific accessories.

Installation and Design Specification Warnings

Avoid incorrect installation and ignore model/design specifications.

ACCESSORIES AND LUGGAGE

Total Weight, Axle Loads, and Payload

Understand weight limits and the impact of payload on handling and stopping.

TECHNICAL SPECIFICATIONS

Engine Specifications

Details on engine type, bore, stroke, capacity, compression, power, torque, RPM.

Ignition System Specifications

Details on ignition type, spark plug gap, and spark plug.

TECHNICAL SPECIFICATIONS

Transmission Specifications

Details on clutch, drive, gearbox, gear ratios, final drive.

TECHNICAL SPECIFICATIONS

Chassis Specifications

Details on frame, suspension, brakes, and ABS.

Tyre Size Specifications

Specifications for front and rear tyre make and size.

TECHNICAL SPECIFICATIONS

Tyre Pressure and Fuel Specifications

Tyre pressure for solo/pillion, fuel type, capacity, octane rating.

TECHNICAL SPECIFICATIONS

Electrical Specifications

Details on generation, battery, starter, lamps, horn, and charger port.

TECHNICAL SPECIFICATIONS

Dimensions and Weights

Motorcycle length, width, wheelbase, ground clearance, saddle height, kerb/gross weight.

RECOMMENDED LUBRICANTS

Lubricant Grades and Capacities

Recommended grades and capacities for engine oil, fork oil, and brake fluid.

MOTORCYCLE IDENTIFICATION NUMBERS

VIN Sample and Breakdown

Explains the 17-digit VIN and its components.

MOTORCYCLE IDENTIFICATION NUMBERS

VIN and Noise Label Locations

Identifies the location of VIN and noise labels on the motorcycle.

MOTORCYCLE IDENTIFICATION NUMBERS

Emission Label Locations

Identifies the location of emission labels on the motorcycle.

ENGINE NUMBER - DETAILS

MOTORCYCLE IDENTIFICATION LABELS AND LOCATION

LOCATION OF KEY PARTS

Handlebar Controls Identification

Identifies controls on the handlebar: fuel cap, switches, levers, buttons.

LOCATION OF KEY PARTS

Right Side Components Identification

Identifies components on the right side: trafficator, wheel, starter, brake pedal, horn.

LOCATION OF KEY PARTS

Left Side Components Identification

Identifies components on the left side: trafficator, pedal, stand, panels, fuel tank.

OPERATION OF CONTROLS

Ignition and Steering Lock

Operation of ignition switch and steering lock mechanism.

Fuel Tank Cap Operation

Instructions for opening and locking the fuel tank cap.

OPERATION OF CONTROLS

Fuel Tank Safety and Anatomy

Warnings on fuel filling and identification of fuel tank parts.

OPERATION OF CONTROLS

Engine Stop and Start Switches

How to use the engine stop and electric start switches.

Storage Caution

Turn off ignition key to avoid battery discharge during prolonged storage.

OPERATION OF CONTROLS

Digital Instrument Cluster Overview

Identifies all parts and indicators on the instrument cluster.

OPERATION OF CONTROLS

LCD Features: Fuel, Service, ECO

Explanation of fuel gauge, service reminder, and ECO mode displays.

OPERATION OF CONTROLS

Info Button and Trip Meter Management

Guide to using the info button for trip meter functions and sequence.

OPERATION OF CONTROLS

Trip F Conditions and Fuel Indication

Details on Trip F functionality and fuel indication accuracy.

OPERATION OF CONTROLS

Clock Setting Procedure

Step-by-step guide to setting the clock using the info button.

TRIPPER / NAVIGATION DISPLAY

Tripper Navigation System Introduction

Introduction to the Tripper navigation system and its features.

OPERATION OF CONTROLS

Charger Port Operation and Warnings

Location, usage, and warnings for the USB charger port.

WARNING INDICATIONS AND SAFETY SYSTEMS

ABS System Operation

Explains how ABS prevents wheel locking and improves traction.

ABS Indicator Lamp Function

Describes the ABS indicator lamp and its function.

WARNING INDICATIONS AND SAFETY SYSTEMS

ABS Cautions and Riding Practices

Cautions regarding ABS as a supplement, not substitute, for good riding.

ABS Integration with Instrument Cluster

Instrument cluster is integral to ABS; apply both brakes simultaneously.

WARNING INDICATIONS AND SAFETY SYSTEMS

ABS Component Warnings

Warnings on using approved tyres/sprockets, suspension changes, and spare parts.

ABS Tone Ring Inspection

Inspect ABS tone rings for damage and debris.

WARNING INDICATIONS AND SAFETY SYSTEMS

ABS Do's and Don'ts

Do's and Don'ts for ABS operation, including checking indicator and brake fluid.

WARNING INDICATIONS AND SAFETY SYSTEMS

Roll Over Sensor System

Explains how the roll over sensor disables systems and how to reset it.

PRE OPERATIONAL CHECKS

Pre-Ride Inspection Checklist

Checklist for fuel, tyres, chain, brakes, steering, throttle, cables, fluid, and clutch.

RUNNING IN PERIOD

Running-In Procedure Importance

Procedure essential for bedding-in parts and achieving optimum performance.

Running-In Speed Limits

Table of recommended maximum speeds for the first 2000 km.

STARTING

Shifting to Neutral and Ignition

Procedure for shifting to neutral and turning on ignition and kill switch.

MIL Indicator Function

MIL indicator glows briefly on startup, indicating normal EFI function.

STARTING

Malfunction Indicator and Fuel Check

Check for malfunction indicator; refuel if low fuel bar is blinking.

Clutch Engagement and Electric Start

Disengage clutch and use electric start switch until engine starts.

STARTING

Starting Notes and Precautions

Notes on starter switch use and precautions for side stand cut-off.

Engine Start Cautions

Cautions regarding prolonged starter use and engine warm-up.

STARTING

Engine Warm-up and Side Stand

Accelerate after idling stabilizes; ensure side stand is retracted.

Gear Shifting Caution

Caution against shifting gears without moving the motorcycle back and forth.

STARTING

Clutch Lever and Starter Button Usage

Depress clutch lever and use starter button within limits; allow battery recovery.

GEAR SHIFTING, RIDING AND STOPPING

Engine Warm-up and Gear Shift Pattern

Warm up engine; understand the gear shift pattern.

Engaging Gears and Clutch Caution

Procedures for engaging gears and caution on clutch use.

GEAR SHIFTING, RIDING AND STOPPING

Shifting Gears Procedure

Procedures for engaging gears and downshifting.

Neutral Starting and Downshifting for Speed

Start in neutral, move in first gear, and downshift when slowing.

GEAR SHIFTING, RIDING AND STOPPING

Gear Shifting Speed Chart

Chart showing recommended vehicle speeds for up and down shifts.

Abrupt Clutch/Throttle Caution

Cautions against abrupt clutch release or insufficient throttle opening.

GEAR SHIFTING, RIDING AND STOPPING

Clutch Release and Stopping Procedure

Exercise caution releasing clutch; shift to neutral before stopping.

PARKING

Parking on Center Stand

Steps for parking on the center stand: select surface, straighten bar, lower stand.

Parking on Side Stand

Steps for parking on side stand: select surface, lower stand, tilt gently.

TOOLS KIT

Tool Kit Contents

Lists items included in the tool kit with descriptions and quantities.

MINOR MAINTENANCE TIPS

Control Cables and Pivots Maintenance

Lubricate control cables and pivots for levers and stands.

MINOR MAINTENANCE TIPS

Engine Oil Level Inspection

Steps for checking engine oil level: ensure center stand, idle, wait, check level.

Engine Oil Cautions

Cautions on using wrong oil grade, checking in cold, sitting on vehicle, overfilling.

MINOR MAINTENANCE TIPS

Drive Chain Maintenance

Clean and lubricate drive chain, wipe excess lubricant.

Drive Chain Adjustment

Steps for adjusting drive chain tension to 25-30mm.

MINOR MAINTENANCE TIPS

Spark Plug Maintenance

Remove, clean, and set electrode gap for spark plug.

MINOR MAINTENANCE TIPS

Brake Fluid Check

How to check front and rear brake fluid levels.

Brake Fluid Cautions

Cautions about brake fluid being corrosive and not mixing Dot 4.

MINOR MAINTENANCE TIPS

Brake Fluid Notes and Warnings

Notes on cleaning filler cap, using specified fluid, and warnings about insufficient/old fluid.

MINOR MAINTENANCE TIPS

Tyre and Wheel Inspection

Inspect tyres for wear, cracks, cuts; check for embedded particles.

Tyre Pressure and Specification Warnings

Warnings on correct tyre pressure and using recommended tyre specifications.

MINOR MAINTENANCE TIPS

Brake Pads Wear Check

Check brake pads for wear against the indicator; replace if worn.

MINOR MAINTENANCE TIPS

Battery Maintenance

Motorcycle has 12V-8Ah VRLA battery; check terminals periodically.

Battery Terminal Cautions

Cautions on poor contact, loose fitments, and battery cable disconnection order.

MINOR MAINTENANCE TIPS

Wire Terminals and Battery Cables

Clean wire terminals, coat with petroleum jelly, ensure cable connections are firm.

Headlight Beam Adjustment

How to adjust headlight beam vertically using an adjusting screw.

MINOR MAINTENANCE TIPS

Fuse Box Location

Fuse and fuse carrier located in RH side cover.

EMS Fuse Diagram

Diagram showing the layout of EMS fuses.

MINOR MAINTENANCE TIPS

Mini Blade Fuse Usage List

List of fuse IDs, colors, ratings, and remarks for various systems.

Fuse Failure Warning

Warning about getting electrical system checked after fuse failure.

REAR SUSPENSION SETTING

Adjusting Rear Suspension

Steps for adjusting rear shock preload using a C-spanner.

REAR SUSPENSION SETTING

Suspension Setting Recommendations

Use C-spanner; best setting depends on rider/luggage weight.

Suspension Setting Chart

Chart for unladen/laden conditions, showing setting notch and tyre pressure.

LONG TRIP PRECAUTIONS

Checks Before Long Journey

Service, fuel, tyre pressure, clutch free play checks before starting.

Checks After Every 1,000 KM

Checks for fasteners, tyres, oil, lights, horn, chain, clutch.

Items to be Carried

List of essential items to carry on a long trip.

WASHING PROCEDURE

Washing Precautions

Remove key, toolkit, cover parts; wash when cold.

Engine Area Cleaning and Water Spray

Clean engine area with solvent; use low-pressure water, avoid sensitive parts.

WASHING PROCEDURE

Washing with Detergent and Drying

Use detergent, clean with water; use compressed air to dry.

Salt/Coastal Area Washing and Protection

Wash with cold water in salty areas; apply anti-corrosion spray.

WASHING PROCEDURE

After Washing Steps

Ensure motorcycle is dry; remove tapes, lubricate, polish.

STORAGE PRECAUTIONS

Motorcycle Storage Steps

Service, drain fuel, add oil, clean chain, remove fuse, store battery.

ENVIRONMENT CARE

Environmentally Conscious Rider Tips

Tips to keep riding places unspoilt.

Engine Oil and Battery Disposal

Proper disposal of engine oil and batteries via recycling agents.

ENVIRONMENT CARE

Disposal of Parts and Cleaning Solvents

Hand over replaced parts and cleaning solvents for environmentally friendly disposal.

PERIODICAL MAINTENANCE

Maintenance Schedule Overview

Schedule based on average riding conditions; frequency may shorten in severe environments.

Engine Oil and Filter Maintenance

Schedule for engine oil level check/replace, filter element, and oil strainer.

PERIODICAL MAINTENANCE

Tappet, Hose, Spark Plug, Air Filter Maintenance

Schedule for tappets, hoses, spark plugs, and air filter.

PERIODICAL MAINTENANCE

Starter, Battery, Fuel Filter, and Fork Oil Maintenance

Schedule for starter, battery, fuel filter, and fork oil.

Steering and Wheel Maintenance

Schedule for steering ball races and wheel rim run out checks.

PERIODICAL MAINTENANCE

Swing Arm, Tyre, and Drive Chain Maintenance

Schedule for swing arm, tyre wear, and drive chain.

Cush Drive Rubbers and Brake Hose Maintenance

Schedule for cush drive rubbers and brake hose/banjo bolt.

PERIODICAL MAINTENANCE

Lever, Cable, Pivot, and Switch Maintenance

Schedule for lubricating levers, cables, pivots, and switches.

Brake Pads and Throttle Body Maintenance

Schedule for checking brake pads and cleaning the throttle body.

WARRANTY TERMS AND CONDITIONS

Warranty Coverage Period

Warranty is valid for 36 months from the first date of sale.

Prerequisite for Warranty

Maintenance schedule must be followed at authorized facilities for warranty.

Service History Requirement

Proof of service history is required for warranty verification.

Proof of Ownership

Proof of ownership with engine/VIN numbers must be provided.

WARRANTY TERMS AND CONDITIONS

Royal Enfield's Obligation

Obligation limited to repair/replace defective parts.

Consumables and Labor Costs

Costs for consumables, labor, shipping are chargeable.

Parts Not Covered by Warranty

Lists parts not covered: normal ageing, wear and tear, electrical items.

WARRANTY TERMS AND CONDITIONS

Warranty Void Conditions

Conditions that void warranty: lack of maintenance, unauthorized repairs, accidents.

WARRANTY TERMS AND CONDITIONS

Warranty Claim Decision and Changes

RE decides claims; can change models without prior notice.

Distributor Independence and Liability

Distributors are independent; RE not liable for aftermarket products or damages.

EMISSION CONTROL SYSTEM WARRANTY

Your Warranty Rights and Obligations

Explains emission control system warranty for California vehicles.

EMISSION CONTROL SYSTEM WARRANTY

Manufacturer’s Warranty Coverage

Coverage period for emission parts: 5 years or 30,000 km.

Owner’s Warranty Responsibilities

Owner responsible for required maintenance; retain receipts.

EMISSION CONTROL SYSTEM WARRANTY

Presenting Motorcycle for Warranty

Present motorcycle to dealer promptly; repairs within 30 days.

Warranty Denial Conditions

Warranty denied for abuse, neglect, improper maintenance, unapproved modifications.

Additional Warranty Terms

Warranty starts on delivery; uses genuine parts for compliance.

EMISSION CONTROL SYSTEM WARRANTY

Emergency Repairs Reimbursement

Reimbursement for emergency repairs if covered and approved.

EMISSION CONTROL SYSTEM WARRANTY

What is Covered by Emission Warranty

Lists specific 'warranted parts' of the emission control system.

EMISSION CONTROL SYSTEM WARRANTY

What is Not Covered by Emission Warranty

Lists conditions/parts not covered by emission warranty.

NOISE CONTROL SYSTEM WARRANTY

Noise Control System Coverage

Warranty for noise control system, conforming to EPA/CARB regulations.

NOISE CONTROL SYSTEM WARRANTY

Items Not Covered by Noise Warranty

Lists items not covered: misuse, alterations, non-genuine parts, odometer tampering.

NOISE CONTROL SYSTEM WARRANTY

Recommendations for Noise System Maintenance

Recommended routine maintenance by authorized dealers using genuine parts.

EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY

Evaporative Emission Control System Coverage

Warranty for evaporative system, conforming to regulations, period 24 months.

Items Not Covered by Evaporative Warranty

Lists items not covered: misuse, alterations, non-genuine parts.

EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY

Evaporative System Maintenance Recommendations

Recommended routine maintenance by authorized dealers using genuine parts.

WIRING DIAGRAM

Wiring Repair Disclaimer

Recommended to perform wiring repair only by authorized service center.

RADIO TYPE APPROVAL

Tripper/Navigation Display Unit - USA

FCC and ISED compliance information for the Tripper unit.

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