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MD151
Ruggerini MD151 User Manual
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1
COMPILER TECO/ATI
ENDORSED
DATE
23.06.2003
REG. CODE
1-5302-602
MODEL N°
50884
DATE OF ISSUE
06-03
REVISION
00
MD150
MD151
MD190
MD191
1
st
Edition
WORK SHOP
MANUAL
MD/2 series engines, p.no. 1-5302-602
2
Table of Contents
Default Chapter
2
General Service Notes
2
Table of Contents
4
1 Trouble Shooting
7
Possible Causes and Trouble Shooting
7
Safety and Warning Decals - Safety Instructions
8
2 II Safety and Warning Decals - Safety Instructions ____________________________ " 8-9
10
Model Number and Identification
10
3 III Model Number and Identification _____________________________________________ " 10
11
4 Technical Data
11
5 Vcharacteristics
12
6 Overall Dimensions
13
7 Special Tools
14
VII Special Tools
14
8 Maintenance - Recommended Oil Type - Refilling
16
9 Disassembly of the Engine
17
Extracting Fuel Injectors
17
Extraction of Crankshaft Gear
17
Extraction of Flywheel Side Main Bearing
17
Removing the Flywheel
17
Extracting Crankcase Bushes
18
Extracting the Oil Pressure Indicator Plug
18
Extraction of the Camshaft Gear
18
IX Disassembly of the Engine
18
Cylinders Heads
19
Valves - Guides - Seats
19
10 Xchecks and Overhaul
20
Cylinders
21
Rocker Arms
21
Valves and Springs
21
Connecting Rods
22
Piston Rings - Pistons - Piston Pins
22
Crankshaft
23
Camshaft
24
Central Main Bearings
24
Oil Seal Rings
24
Fuel Pump Push-Rod
25
Injection Pump Plug Nuts and Control Rods
25
Oil Pump
25
Tappets and Push Rods
25
Governor Lever and Spring
26
11 Injection Equipment
27
Checking Injection Pumps
27
Fuel Circuit
27
Injection Pump Setting
27
Injection Pumps
27
Assembly of Injection Pumps
28
Testing Air Tightness
28
XI Injection Equipment
28
Checking and Setting the Injectors
29
Disassembly and Re-Assembly of Injectors
29
Injectors
29
12 Electrical Equipment
30
Checking Electrical Equipment
30
Checking the Alternator
30
Plant Specifications
30
XII Electrical Equipment
30
13 Engine Assembly
31
Central Main Bearings
31
Preparing the Crankcase
31
Crankshaft
32
Crankshaft End Float
32
Main Bearings - Flywheel Side
32
XIII Engine Assembly
32
Camshaft
33
Governor Tie Rod Adjustment
33
Oil Pump
34
Pulley and Flywheel
34
Timing Cover
34
Connecting Rods
35
Cylinders
35
Pistons
35
Checking Injector Protrusion
36
Cylinder Heads
36
Injection Pumps
36
Valve Clearance
36
Injection Check
37
Electric Shut off
38
Feed Pump
38
Injectors and Injector Pipes
38
Oil Filter
38
14 Engine Testing
39
Checking for Oil Leaks
39
Checking Oil Pressure
39
Dyno Testing of Engine
39
Speed Adjustment
39
XIV Engine Testing
40
15 Storage
41
How to Prepare the Engine for Operation
41
Permanent Protection (over 6 Months)
41
Temporary Protection (1/6 Months)
41
16 Quick Reference Charts
42
Adjustments
42
Couplings
42
Standard Screw Tightening Torques
43
Tightening Torques
43
4
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Ruggerini MD151 Specifications
General
Engine Type
Diesel
Cylinders
1
Cooling System
Air-cooled
Fuel System
Direct Injection
Starting System
Recoil
Lubrication System
Forced lubrication
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