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Ruggerini MD191 - User Manual

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1
COMPILER TECO/ATI ENDORSEDDATE
23.06.2003
REG. CODE
1-5302-602
MODEL N°
50884
DATE OF ISSUE
06-03
REVISION 00
MD150
MD151
MD190
MD191
1
st
Edition
WORK SHOP
MANUAL
MD/2 series engines, p.no. 1-5302-602

Table of Contents

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Ruggerini MD191 Specifications

General IconGeneral
Cylinders1
Cooling systemAir-cooled
Starting SystemRecoil start
Fuel SystemDirect injection
Engine typeDiesel

Summary

Safety and Warning Information

Safety and Warning Decals

Visual safety symbols and their meanings.

Safety Instructions

Important safety precautions for operating and servicing the engine.

Technical Data

Characteristics

Engine Maintenance and Oil

Disassembly of the Engine

Fuel Injector Removal

Procedures for removing fuel injectors from the engine.

Flywheel Removal

Step-by-step guide for safely removing the engine flywheel.

Checks and Overhaul

Valves, Guides, and Seats

Checks and overhaul procedures for valves, guides, and seats.

Pistons and Piston Rings

Inspection of piston rings, pistons, and piston pins.

Injection Equipment

Checking Injection Pumps

Procedure for checking injection pump pressure leaks.

Injection Pump Setting

How to set the maximum fuel delivery of the pump.

Checking and Setting Injectors

Procedures for checking and setting injector opening pressure.

Disassembly and Re-assembly of Injectors

Steps for disassembling and reassembling injectors.

Electrical Equipment

Checking the Alternator

Steps to check the alternator's continuity and output.

Engine Assembly

Preparing the Crankcase

Instructions for cleaning and preparing the crankcase for assembly.

Central Main Bearings

Fitting and torquing central main bearings.

Crankshaft

Fitting the crankshaft into the crankcase.

Main Bearings - Flywheel Side

Fitting main bearings on the flywheel side.

Camshaft

Preparation and assembly of the camshaft.

Pistons

Lubricating and fitting piston rings onto pistons.

Connecting Rods

Mounting connecting rods to crank journals and fitting oil pan.

Cylinders

Fitting cylinders and checking piston protrusion.

Cylinder Heads

Installing cylinder heads and tightening nuts.

Injection Check

Checking the timing of static injection.

Engine Testing

Storage

Quick Reference Charts

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