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Saito FA-220a - User Manual

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INSTRUCTION MANUAL
Large Single Cylinder 4-Stroke Engines
Version 2005
FA-120 Special
FA-120S Golden Knight
FA-150
FA-150 Golden Knight
FA-180
FA-180 Golden Knight
FA-220a
FA-220a Gold
en Knight
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Summary

VERY IMPORTANT Instructions

Critical Instructions and Warranty

Failure to read and follow instructions may result in engine damage and voided warranty.

Safety Instructions

General Safety Advice

Follow all safety instructions and heed warnings for safe and proper use of precision-built machinery.

Specific Safety Warnings

Do not stop propeller with body parts or objects; use safety glasses, avoid gravel, loose clothing, keep fuel safe.

Engine Parts and Support Equipment

Parts Identification Guide

Manual includes exploded views and charts for easy identification of engine parts.

Required Support Equipment

Lists essential items like fuel, propeller, glow plug battery, wrench, starter, and tachometer.

Starting the Engine: Break-In

Critical First Run Procedures

Critical first run for metal parts; engine must be clean. Two methods: test stand or aircraft mounted.

Break-In Lubrication and Settings

Apply light oil to moving parts; use specified fuel, plugs, propeller; set high-speed needle valve rich.

Engine Starting Procedure

Preparation and Priming

Ensure proper installation, connect fuel/muffler lines, prime engine, check for hydro-lock.

Starting the Engine

Connect heat source, spin propeller until engine runs.

Starting and Initial Operation

Igniter Attachment Recommendation

Leave glow plug igniter attached until engine is run up and high-speed needle valve is adjusted.

Initial Break-in Operation Limits

Do not exceed 4,000 rpm for first 10 minutes; subsequent runs can lean mixture slightly.

Carburetor Adjustments

Idle Needle Valve Adjustment

Warm up engine, adjust idle needle valve for smooth throttle response.

Idle Speed Setting

Use throttle screw or transmitter trim to set low rpm after proper idle.

Engine Maintenance and Adjustments

Routine Maintenance Guidelines

Avoid needless disassembly; contact service center for complex maintenance questions.

Valve;Tappet Gap Adjustment

Adjust valves to .03mm-.10mm clearance when engine is cold, after about one hour of operation.

Engine Longevity and Storage

Tips for Extended Engine Life

Use quality fuel, recommended plugs, balanced propeller, tachometer, and after-run oil.

Long-Term Engine Storage

Remove all fuel, lubricate engine internals, and store properly to prevent damage.

Troubleshooting and Optional Systems

Engine Starting Troubleshooting

Verify fuel, plugs, and battery. Refer to troubleshooting chart for persistent issues.

Optional Fuel Pump System

Provides extra pressure for remote tanks; requires careful adjustment and consideration of lag.

Propeller Selection

Selecting the Best Propeller

Chart helps select the best initial propeller setup for your Saito engine.

Propeller Balancing Importance

It is imperative to balance each propeller prior to installation to prevent unwanted vibration.

Parts List and Diagrams

Detailed Parts List

Comprehensive list of engine parts with numbers, descriptions, and quantities.

Warranty and Repairs

Warranty Service Requirements

Include original dated sales receipt for warranty repairs; provide payment method preference.

Non-Warranty Repairs Policy

Repairs exceeding 50% of retail cost will receive an estimate; return freight is billed to the consumer.

Distributor Information

Exclusive Distribution

Details Saito engines are distributed exclusively by Horizon Hobby, Inc.

Saito FA-220a Specifications

General IconGeneral
Type4-Stroke
Propeller Range16x8 - 18x
Cylinders2
CoolingAir-cooled
ApplicationModel Aircraft

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