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Sanden
Air Compressor
SD-505
Sanden SD-505 User Manual
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SD Compressor
Service Manual
2
Table of Contents
Table of Contents
2
Compressor Models Covered
3
Compressor Nomenclature
3
Cautionary Information
4
R134A Information
4
R134A / Pag Oil Handling
4
Table of Saturation Temperatures and Pressures
5
Compressor Identification
6
Label
6
Compressor Specifications
7
Belt Tension
7
Speed Rating
7
Basic Specifications
7
Assembly Torques
8
Cylinder Head / Porting Guide
9
Special Service Tools
10
Standard Tools
10
Service Procedures
11
Inspection Procedures
12
Leak Checking
12
Oil Level Measurement
12
Shaft Turning Smoothness Inspection
14
Clutch Inspection
14
Unusual Noise Not Due to Compressor
14
Unusual Noise Due to Compressor
15
Valve Plate Test
15
Field Replaceable Parts
15
Compressor Parts
16
Service Operations - General Information
16
Oil Charging
17
Oil Charge Determination for Long Hose Application
19
Oil Retained in System Components
21
Armature Assembly Removal
22
Rotor Assembly Removal
23
Field Coil Assembly Removal
23
Field Coil Assembly Installation
23
Rotor Assembly Installation
24
Armature Assembly Installation
24
Cylinder Head Removal
28
Valve Plate Removal
29
Valve Plate and Cylinder Head Installation
29
TPS Testing
30
TPS Replacement
30
Converting R-12 Systems to R134A
31
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Sanden SD-505 Specifications
General
Cylinder Head
Aluminum
Maximum RPM
6000 RPM
Refrigerant
R134a
Voltage
12V
Rotation
Clockwise or Counter-Clockwise (depending on model)
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