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Sanden SD-505 - User Manual

Sanden SD-505
33 pages
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Service Manual
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Summary

Cautionary Information

Pressure Release

Procedure for relieving internal pressure before disconnecting lines.

Recovery of Refrigerant

Guidance on proper refrigerant recovery and recycling.

Handling of Refrigerant

Personal protection measures when handling refrigerant.

R134 a Information

R134 a; PAG Oil Handling Precautions

Precautions for handling R134a refrigerant and PAG oils.

Compressor Specifications

Service Procedures

Troubleshooting Chart

Chart for diagnosing and resolving compressor issues based on symptoms.

Inspection Procedures

Leak Checking

Methods for checking refrigerant leaks on the compressor.

Oil Level Measurement (Cont.)

Using dipstick and oil level increments by mounting angle.

Oil Level Measurement (In Vehicle)

Procedure for checking compressor oil level in the vehicle.

Valve Plate Test

Procedure to test for valve plate assembly failures.

Service Operations - General Information

Service Operations - Oil Charging

Compressor Repaired Internally and Reinstalled

Steps for draining and measuring oil from a repaired compressor.

Compressor Repaired Internally (Cont.)

Adding oil to a repaired compressor and confirming quantity.

Oil Charge Determination for Long Hose Applications

Determining oil charge for systems with long hoses.

TXV Systems, Less than 56 oz. Refrigerant

Calculating oil for TXV systems with less than 56 oz refrigerant.

Service Operations - Clutch

Keyed Shaft Armature Removal

Procedure to remove the armature assembly from a keyed shaft.

Spline Shaft Armature Removal

Procedure to remove the armature assembly from a spline shaft.

Armature Assembly Installation

Steps for installing the armature assembly, including shims.

Service Operations - Shaft Seal

Replacement of Lip Type Shaft Seal

Detailed procedure for replacing the lip type shaft seal.

Lip Type Shaft Seal Replacement (Cont.)

Steps for installing the new shaft seal and related components.

Service Operations - Cylinder Head; Valve Plate

Service Operations - Thermal Protector Switch

Service Operations - High Pressure Relief Valve

Converting R-12 Systems to R134 a

Sanden SP-20 Refrigerant Oil for R134 a SD Compressors

Summary

Cautionary Information

Pressure Release

Procedure for relieving internal pressure before disconnecting lines.

Recovery of Refrigerant

Guidance on proper refrigerant recovery and recycling.

Handling of Refrigerant

Personal protection measures when handling refrigerant.

R134 a Information

R134 a; PAG Oil Handling Precautions

Precautions for handling R134a refrigerant and PAG oils.

Compressor Specifications

Service Procedures

Troubleshooting Chart

Chart for diagnosing and resolving compressor issues based on symptoms.

Inspection Procedures

Leak Checking

Methods for checking refrigerant leaks on the compressor.

Oil Level Measurement (Cont.)

Using dipstick and oil level increments by mounting angle.

Oil Level Measurement (In Vehicle)

Procedure for checking compressor oil level in the vehicle.

Valve Plate Test

Procedure to test for valve plate assembly failures.

Service Operations - General Information

Service Operations - Oil Charging

Compressor Repaired Internally and Reinstalled

Steps for draining and measuring oil from a repaired compressor.

Compressor Repaired Internally (Cont.)

Adding oil to a repaired compressor and confirming quantity.

Oil Charge Determination for Long Hose Applications

Determining oil charge for systems with long hoses.

TXV Systems, Less than 56 oz. Refrigerant

Calculating oil for TXV systems with less than 56 oz refrigerant.

Service Operations - Clutch

Keyed Shaft Armature Removal

Procedure to remove the armature assembly from a keyed shaft.

Spline Shaft Armature Removal

Procedure to remove the armature assembly from a spline shaft.

Armature Assembly Installation

Steps for installing the armature assembly, including shims.

Service Operations - Shaft Seal

Replacement of Lip Type Shaft Seal

Detailed procedure for replacing the lip type shaft seal.

Lip Type Shaft Seal Replacement (Cont.)

Steps for installing the new shaft seal and related components.

Service Operations - Cylinder Head; Valve Plate

Service Operations - Thermal Protector Switch

Service Operations - High Pressure Relief Valve

Converting R-12 Systems to R134 a

Sanden SP-20 Refrigerant Oil for R134 a SD Compressors

Sanden SD-505 Specifications

General IconGeneral
Cylinder HeadAluminum
Maximum RPM6000 RPM
RefrigerantR134a
Voltage12V
RotationClockwise or Counter-Clockwise (depending on model)

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