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Sanden SD7H15HD - User Manual

Sanden SD7H15HD
33 pages
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Service Manual
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Summary

Cautionary Information

Pressure Release and Refrigerant Handling

Procedures for safe pressure release, refrigerant recovery, and handling.

R134 a Information

R134 a; PAG Oil Handling Precautions

Guidelines for handling R134a and PAG oils, focusing on moisture sensitivity and proper sealing.

Compressor Specifications

Cylinder Head; Porting Guide

SD R134 a Compressor Series

Details cylinder head and porting information for SD5H14, SD7H13, SD7H15 units.

Service Procedures

Troubleshooting Chart

Guides diagnosis and remedies for common compressor symptoms and issues.

Inspection Procedures

Leak Checking

Describes methods for detecting refrigerant leaks using visual inspection, bubbles, and electronic detectors.

Field Replaceable Parts

Service Operations - Oil Charging

Compressor Repaired Internally

Procedure for draining and measuring oil when a compressor is repaired internally.

Adding Oil to Repaired Compressor

Steps for adding the correct type and amount of oil to a repaired compressor.

Oil Charge Determination for Long Hose Applications

TXV Systems, Less than 56 oz. Refrigerant

Calculates oil charge for TXV systems with less than 56 oz. refrigerant based on length.

TXV Systems, More Than 56 oz. Refrigerant

Details on-vehicle testing for determining oil charge in TXV systems with over 56 oz. refrigerant.

TXV Systems, More Than 56 oz. Refrigerant (Cont.)

Continues the procedure for determining oil charge in TXV systems with over 56 oz. refrigerant.

Service Operations - Clutch

Service Operations - Clutch Installation

Service Operations - Shaft Seal

Replacement of Lip Type Shaft Seal

Step-by-step guide for replacing the lip type shaft seal on various SD models.

Shaft Seal Replacement (Cont.)

Continues the procedure for replacing the shaft seal, including cleaning and lubrication.

Service Operations - Cylinder Head; Valve Plate

Cylinder Head Removal

Procedure for removing the cylinder head, including bolt removal and gasket inspection.

Service Operations - Thermal Protector Switch

Service Operations - High Pressure Relief Valve

Converting R-12 Systems to R134 a

Recommended Procedures for R-12 Retrofit

Sanden's stance on R-12 to R134a retrofits and general recommendations.

Sandens Procedure for Conversion

Detailed steps for converting R-12 systems to R134a, including oil and component changes.

Sandens Procedure for Conversion (Cont.)

Continues the detailed steps for converting R-12 systems to R134a.

Summary

Cautionary Information

Pressure Release and Refrigerant Handling

Procedures for safe pressure release, refrigerant recovery, and handling.

R134 a Information

R134 a; PAG Oil Handling Precautions

Guidelines for handling R134a and PAG oils, focusing on moisture sensitivity and proper sealing.

Compressor Specifications

Cylinder Head; Porting Guide

SD R134 a Compressor Series

Details cylinder head and porting information for SD5H14, SD7H13, SD7H15 units.

Service Procedures

Troubleshooting Chart

Guides diagnosis and remedies for common compressor symptoms and issues.

Inspection Procedures

Leak Checking

Describes methods for detecting refrigerant leaks using visual inspection, bubbles, and electronic detectors.

Field Replaceable Parts

Service Operations - Oil Charging

Compressor Repaired Internally

Procedure for draining and measuring oil when a compressor is repaired internally.

Adding Oil to Repaired Compressor

Steps for adding the correct type and amount of oil to a repaired compressor.

Oil Charge Determination for Long Hose Applications

TXV Systems, Less than 56 oz. Refrigerant

Calculates oil charge for TXV systems with less than 56 oz. refrigerant based on length.

TXV Systems, More Than 56 oz. Refrigerant

Details on-vehicle testing for determining oil charge in TXV systems with over 56 oz. refrigerant.

TXV Systems, More Than 56 oz. Refrigerant (Cont.)

Continues the procedure for determining oil charge in TXV systems with over 56 oz. refrigerant.

Service Operations - Clutch

Service Operations - Clutch Installation

Service Operations - Shaft Seal

Replacement of Lip Type Shaft Seal

Step-by-step guide for replacing the lip type shaft seal on various SD models.

Shaft Seal Replacement (Cont.)

Continues the procedure for replacing the shaft seal, including cleaning and lubrication.

Service Operations - Cylinder Head; Valve Plate

Cylinder Head Removal

Procedure for removing the cylinder head, including bolt removal and gasket inspection.

Service Operations - Thermal Protector Switch

Service Operations - High Pressure Relief Valve

Converting R-12 Systems to R134 a

Recommended Procedures for R-12 Retrofit

Sanden's stance on R-12 to R134a retrofits and general recommendations.

Sandens Procedure for Conversion

Detailed steps for converting R-12 systems to R134a, including oil and component changes.

Sandens Procedure for Conversion (Cont.)

Continues the detailed steps for converting R-12 systems to R134a.

Sanden SD7H15HD Specifications

General IconGeneral
ModelSD7H15HD
ManufacturerSanden
Displacement155 cc
Maximum Continuous Speed6000 RPM
Maximum Intermittent Speed7000 RPM
RefrigerantR134a
Compressor Type7-Cylinder Swash Plate

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