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SANY SY115C9 User Manual

SANY SY115C9
445 pages
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SANY HEAVY MACHINERY LIMITED
www.sanygroup.com
Quailty Changes the World
Crawler Hydraulic
Excavator
SY115C9
SY135C8
SY135C9
SY155H
Safety, Operation and Manitenance Manual
318A, Lianggang Avenue, Lingang Industrial Park, Fengxian District,
Shanghai, P.R. of China 201413
Tel: (86) 21 5700 8518
Service hotline:(86) 4006 098 318
E-mail: crd@sany.com.cn
Documentation No.: B06T01ENAM1-SY115C9/135C/155H
11644389

Table of Contents

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SANY SY115C9 Specifications

General IconGeneral
BrandSANY
ModelSY115C9
CategoryExcavators
LanguageEnglish

Summary

Introduction

1.1 Overview

General information about Sany machines and the purpose of the operator's manual.

1.2 Your Documentation Package

Details the Safety, Operation & Maintenance Manual, Parts Book, and CD included with the machine.

1.3 Your Sany Machine

Information on Sany machine applications, directions, and break-in period.

1.3.3 Breaking in a new machine

Guidelines for the initial 100-hour break-in period for new machines.

1.3.4 Machine information

Explains serial/model numbers and locations of data plates for ordering parts.

1.6 Contact Information

Provides Sany Heavy Machinery Limited's contact details for inquiries.

Safety

2.1 Safety Information

General safety guidelines, operator qualifications, and legal compliance.

2.2 Safety Messages

Explains the purpose and importance of safety precautions and decals.

2.3 General Precautions

Outlines safety rules, abnormality precautions, and personal protective equipment (PPE).

2.3.8 Engaging the hydraulic lockout control

Explains the critical importance of engaging the hydraulic lockout control to prevent accidental movement.

2.3.14 Preventing fire and explosion

Outlines precautions to prevent fires and explosions related to fuel, oils, and electrical systems.

2.3.25 Overhead power cables

Details safe distances and procedures when working near power cables.

2.4 Safe Operation Precautions

Outlines precautions for safe starting, mounting, and general operation.

2.4.3 Parking the machine

Covers safe parking procedures, including ground conditions and lockout control.

2.5 Precautions for Maintenance

Outlines general precautions before performing maintenance work.

2.5.5 Lock-out and tag-out

Explains the critical lock-out/tag-out procedure to prevent accidental starting during maintenance.

System Functions

3.1 Machine Overview

Provides an overview of the machine's main components with labeled diagrams.

3.2 Machine Controls

Identifies and describes the various controls in the operator's cab.

3.3 Monitor

Explains the function and layout of the machine's monitor and its indicators.

3.3.2.10 Failure codes

Lists and explains various failure codes detected by the machine controller.

3.4 Switches

Identifies and illustrates various switches on the machine's control panel.

3.5 Control levers and pedals

Identifies the main control levers and pedals used for machine operation.

3.5.1 Hydraulic lockout control

Explains the function and critical importance of the hydraulic lockout control for safety.

3.7 Windshield

Explains how to open, close, and remove the windshield and bottom window.

3.8 Alternate Exit

Describes how to use the safety hammer for emergency exit through the rear window.

3.15 Air Conditioning System

Introduces the air conditioning system control panel and its components.

Operation

4.1 Before Starting the Engine

Covers essential checks and adjustments before starting the engine.

4.1.2 Checks before starting

Lists critical daily checks to be performed before starting the engine.

4.2 Engine Starting

Details the procedure for starting the engine, including preheating and warm-up operations.

4.3 Engine Shutdown

Covers the correct procedure for shutting down the engine to prevent component damage.

4.4 Machine Operation

Introduces general machine operation procedures.

4.4.4 Parking the machine

Provides instructions for safely parking the machine, including neutral position and lockout control.

4.5 Steering Operation

Explains how to steer the machine using travel controls, including pivot turns.

4.6 Work Equipment Control and Operation

Explains how to control work equipment like arm, boom, and bucket using joysticks.

4.8 Restricted Operations

Lists operations that should be avoided to ensure safety and longevity.

4.10 Traveling on Slope

Provides critical safety instructions for traveling and operating on slopes to prevent tipping.

4.13 Parking Operation

Covers safe parking procedures, including ground conditions and using blocks.

4.18 Transportation Information

Covers essential information and safety regulations for transporting the machine.

Maintenance

5.1 Maintenance Information

General information on maintenance practices, genuine parts, and lubricants.

5.2 General Service

Covers oil, fuel, and coolant requirements and their properties.

5.5 Tightening Torque Specifi cation

Provides metric nut and bolt tightening torques for proper assembly.

5.6 Safety-Related Parts

Lists safety parts needing regular replacement and inspection.

5.7 Maintenance Schedule

Outlines maintenance tasks categorized by service intervals.

5.8 Maintenance Procedures

Details the procedures for various maintenance tasks.

5.8.2.1 Air cleaner - clean/replace

Instructions for cleaning or replacing the air cleaner element.

5.8.2.4 Track tension - inspect/adjust

Guides on inspecting and adjusting track tension.

5.8.5.2 Oil in engine oil pan and oil filter - change/replace

Details changing engine oil and replacing the oil filter.

5.8.6.6 Final drive oil - change

Details changing final drive oil, including safety precautions.

5.8.8.2 Hydraulic tank filter screen - clean

Explains cleaning the hydraulic tank filter screen.

Troubleshooting

6.1 Troubleshooting Preparation

Outlines steps and information gathering before troubleshooting.

6.1.3 Troubleshooting precautions

Provides critical safety precautions to be observed during troubleshooting.

6.6 Engine Failures

Lists common engine failures, their causes, and recommended remedies.

6.7 Failures of the Electrical System

Lists common electrical failures, their causes, and remedies.

6.8 Battery

Covers safety and procedures for handling, installing, and charging the battery.

6.8.3 Jump-starting the engine

Provides detailed safety instructions and procedures for jump-starting the engine.

6.9 Failures of the Hydraulic System

Lists common hydraulic system failures, their causes, and remedies.

Specifications

7.1 Machine Dimensions

Provides a table with detailed dimensions of the machine and its components.

7.2 Working Ranges

Illustrates and lists the working ranges of the excavator's boom, arm, and bucket.

Optional Equipment

8.1 General Safety

Provides general safety precautions for optional equipment.

8.2 Hydraulic Control Elements and Oil Circuit

Identifies hydraulic control components and explains the oil circuit.

8.2.3 Optional equipment removal and installation

Provides procedures for removing and installing optional equipment safely.

8.3 Optional equipment Guide

Guides on selecting and installing optional equipment, emphasizing safety.

8.4 Hydraulic breaker

Details major applications and uses of a hydraulic breaker.

8.5 Restricted Operations

Lists operations that should be avoided to ensure machine longevity and safety.

8.7 Quick Coupler and Control System

Covers quick coupler installation and operation.

8.8 Refueling System

Introduces the refueling system and its suitability.

8.9 Central Lubrication System

Introduces the central lubrication system and its components.

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