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SANY SY155H - User Manual

SANY SY155H
445 pages
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SANY HEAVY MACHINERY LIMITED
www.sanygroup.com
Quailty Changes the World
Crawler Hydraulic
Excavator
SY115C9
SY135C8
SY135C9
SY155H
Safety, Operation and Manitenance Manual
318A, Lianggang Avenue, Lingang Industrial Park, Fengxian District,
Shanghai, P.R. of China 201413
Tel: (86) 21 5700 8518
Service hotline:(86) 4006 098 318
E-mail: crd@sany.com.cn
Documentation No.: B06T01ENAM1-SY115C9/135C/155H
11644389

Table of Contents

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Summary

Safety Information and Precautions

Safety Information Overview

Details the purpose of the manual, operator qualifications, and legal compliance for safe operation.

General Precautions for Safe Operation

Covers essential safety rules, personal protective equipment, and general operating precautions.

Safety Equipment and Emergency Preparedness

Ensures availability of fire extinguisher and first aid kit, and advises on their proper use and inspection.

Cab Cleanliness and Hydraulic Lockout Control

Instructions for maintaining cab cleanliness, securing items, and engaging the hydraulic lockout control.

Safe Mounting and Operating Precautions

Detailed instructions on using handholds and steps safely, and precautions for overhead work.

Preventing Burns and Hazards

Advises waiting for the engine to cool before handling hot coolant or removing the radiator cap.

Preventing Burns, Fire, and Explosions

Warns about hot oil, provides guidelines for safe fuel/oil storage, and prohibits smoking near fuel.

Fire Prevention and Response

Covers fire prevention for hydraulic lines and illumination equipment, and procedures in case of fire.

Protection Against Falling Objects and Attachment Safety

Recommends protective structures (FOPS) and guards for falling objects, and safe attachment installation.

Operation on Soft Ground and Near Power Cables

Advises avoiding operation on soft ground and details safe distances for overhead power cables.

Safe Starting and Mounting Procedures

Emphasizes safe mounting practices, including three-point contact and removing mud/oil.

Pre-Start Engine Checks and Adjustments

Covers seat adjustment, seat belt checks, and essential pre-start engine checks.

Engine Starting Rules and Safety

Prohibits starting the engine if anyone is near the machine and emphasizes starting from the operator seat.

Engine Starting in Cold Weather and Aid Usage

Guidance on preheating the engine and using jumper cables in cold temperatures.

Pre-Operation Inspection and Precautions

Covers inspection for gauges, operation, noise, vibration, leaks, and prior-operation warnings.

Travel and Steering Safety

Covers safe steering practices, travel direction confirmation, and securing cab doors.

Safe Traveling Practices

Details safe travel procedures, including slope travel warnings and checking ground hardness.

Operation on Inclines and Slopes

Warns about loss of balance and tipping on inclines, and advises using platforms for level surfaces.

Transportation: Loading and Unloading

Emphasizes using solid ground, safe distances, strong access ramps, and keeping onlookers away.

Battery Safety and Handling

Warns about electrolyte hazards, smoking near batteries, and provides safety guidelines for charging.

Lifting Objects Safely

Emphasizes checking load limits, assigning a signalman, lifting on flat surfaces, and using safe lifting gear.

Precautions for Maintenance

Essential steps to prevent accidents before starting any maintenance work on the machine.

Personal Preparation for Maintenance

Lists necessary PPE for maintenance tasks, including protective clothing, gloves, and eye protection.

Maintenance Safety Procedures

Covers critical Lock-Out/Tag-Out procedures and the importance of using proper tools.

Maintenance Safety: Engine Running and Under Machine

Guidelines for maintenance with the engine running and safety when working under the machine.

Track Maintenance Safety

Warns about recoil springs and the need for proper track tension adjustment.

Track Tension and Recoil Spring Safety

Advises caution when loosening track tension plugs and warns about recoil spring hazards.

Hydraulic System Safety: Pressurized Fluid

Crucial steps to release hydraulic pressure before maintenance and warns about oil penetration hazards.

Electrical and High-Pressure System Safety

Warns about high voltage hazards and provides accumulator handling precautions.

Fire and Explosion Prevention

Prohibits smoking when handling fuel and requires shutting down electrical equipment during refueling.

Regular Replacement of Safety-Related Parts

Highlights the importance of regularly replacing safety parts like hoses and seat belts.

Maintenance Operation Safety

Emphasizes checking and replacing worn parts, tightening fasteners, and performing functional checks.

Operation Procedures

Before Starting the Engine: Routine Checks

Covers essential daily checks of the machine's components, fluids, and surroundings before starting the engine.

Pre-Start Checks: Fuel Tank and Water Separator

Details daily checks for fuel tank sediment/water and the water separator's condition and drainage.

Hydraulic Oil Level Check and Refill

Provides instructions for checking and refilling hydraulic oil, including warnings about hot oil and pressure.

Coolant Level Check and Refill

Details checking and refilling coolant, including warnings about hot coolant and radiator pressure.

Engine Oil Level Check and Refill

Covers checking and refilling engine oil, including warnings about hot oil and proper dipstick usage.

Fuel Tank Check and Refueling

Instructions for checking fuel level and safely refueling, including warnings about fuel flammability.

Adjustment Before Operation

Covers essential pre-operation adjustments for operator comfort and machine control.

Seat Belt Inspection and Use

Stresses the importance of checking and using the seat belt, and its replacement schedule.

Before Starting the Engine Checks

Ensures hydraulic lockout control is locked and all control levers/pedals are in neutral.

Engine Starting Procedures

Details safe engine starting procedures, including warnings about short circuits and exhaust gas.

Engine Preheating Procedures

Guidance on preheating the engine in cold temperatures using the appropriate switches and indicators.

Warm-up Operation Guidelines

Advises against immediate operation after starting; includes steps for warming up the engine and checking gauges.

Restricted Operations Warnings

Lists prohibited operations like using swinging force for compaction or cutting into ground with bucket.

Traveling on Slope Safety

Prohibits turning or traversing slopes, and provides guidance for safe uphill and downhill travel.

Parking and Machine Shutdown Procedures

Guidelines for parking safely on level or sloped ground and step-by-step instructions for shutting down the engine.

Transportation Information

Covers transport methods, loading/unloading procedures, and securing the machine.

Lifting the Machine or its Components

Provides precautions and procedures for safely lifting the machine or its components using wire ropes.

Maintenance Procedures

Air Cleaner Cleaning and Replacement

Detailed steps for cleaning and replacing air cleaner elements, with safety warnings.

Final Drive Oil Change

Detailed steps for changing final drive oil, including warnings about hot oil and pressure release.

Safety-Related Parts Replacement

Lists safety-related parts that require regular replacement to ensure safe operation and fire prevention.

Engine Oil and Filter Change;Replace

Detailed steps for changing engine oil and replacing the oil filter, with safety warnings.

Primary Fuel Filter Replacement

Instructions for replacing the primary fuel filter, with warnings about hot parts and fuel system pressure.

Secondary Fuel Filter Replacement

Procedure for replacing the secondary fuel filter, emphasizing the use of genuine parts and clean fuel.

Accumulator (Control Oil Circuit) Replacement

Warns about the hazards of pressurized nitrogen in accumulators and advises consulting Sany for replacement.

Troubleshooting Common Failures

Engine Failures Troubleshooting

Provides a table for diagnosing common engine failures like unable to start, rough speed, and slow operation.

Electrical System Failures Troubleshooting

Lists common electrical system failures, their causes, and remedies for issues like slow arm/bucket and monitor black-out.

Battery Troubleshooting and Maintenance

Covers battery removal, installation, charging safety, and jump-starting procedures.

Hydraulic System Failures

Troubleshooting guide for hydraulic system failures like slow work equipment and travel speed issues.

Optional Equipment

SANY SY155H Specifications

General IconGeneral
BrandSANY
ModelSY155H
CategoryExcavators
LanguageEnglish

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