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SY16C
SANY SY16C User Manual
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SY16C Excavator
Operation and Maintenance Manual
SANY Part Number SSY005082390
2
Table of Contents
Table of Contents
5
Introduction
13
About this Manual
14
Documentation Package
15
Operation and Maintenance Manual
15
Parts Manual
15
Maintenance Log
15
Organization of this Manual
16
Introduction
16
Safety
16
Machine Controls
16
Machine Operation
16
Maintenance
16
Specifications
16
Optional Equipment
16
Machine Applications
17
Machine Directions
17
Serial Number Location
18
Product Identification Plate
18
Frame Serial Number
18
Swing Motor Identification Plate
19
Engine Identification Plate
19
Hydraulic Pump Identification Plate
20
Travel Motor Identification Plate
20
SANY Contact Information
21
Record of Serial Number and Dealer Information
21
Correction Request Form
22
Glossary of Acronyms
23
Safety
25
General Safety
27
Hazard Alerts in this Manual
27
Machine Decals
27
Operator Safety Information
28
Mount and Dismount the Machine
29
Machine Safety
30
Authorized Use of this Machine
30
Unauthorized Use of this Machine
30
Unauthorized Machine Modifications
30
Fire Safety
30
Electrical Fires
30
Fire Extinguisher (if Equipped)
31
In Case of Fire
31
Crushing Hazard
31
Diesel Engine Exhaust
32
Maintenance Safety
33
Lockout/Tagout Procedure
34
Cleaning the Machine
34
Fluid Systems
34
Adding Fluids to the Machine
34
Refueling
34
High-Pressure Fluid Lines
34
Accumulator
35
Electrical System
35
Battery Safety
35
Disconnect the Battery
35
Job Safety
36
Personal Protective Equipment (PPE)
36
Hearing Protection
36
Travel and Operation Precautions
37
Inclined Areas
37
Snow or Frozen Surfaces
37
Avoid Backover Accidents
38
Dust and Chemical Hazards
38
Environmental Precautions
38
Precautions in High-Voltage Areas
39
Machine Controls
41
Machine Overview
43
Operator Controls
44
Hydraulic Lockout Control Lever
45
Joystick Controls
46
Joystick SAE Mode
46
Left Joystick-SAE Mode
46
Right Joystick-SAE Mode
47
Joystick BHL Mode
47
Left Joystick-BHL Mode
47
Right Joystick-BHL Mode
48
Pattern Change (SAE/BHL) Valve
48
Return Flow Selector Valve
49
Directional Arrows
50
Travel Control Levers/Pedals
50
Boom Swing Control Pedal
51
Dozer Blade/Track Spread Control Lever
52
Switches
53
Left Joystick Buttons
54
Right Joystick Horn Button
54
Right Joystick Switch
55
Throttle Control Lever
55
Key Switch
56
Dozer Blade/Track Spread Control Switch
56
Travel Alarm Switch
57
Travel Speed Selector Switch
57
Work Light Switch
58
Battery Disconnect Switch
59
Monitor
60
Engine Coolant Temperature Gauge
60
High Coolant Temperature Warning Indicator
61
Glow Plug Heating Indicator
61
Low Engine Oil Pressure Indicator
61
Charging System Fault Indicator
61
Engine Service Hour/Engine Fuel Level
61
Hood and Access Panels
62
Engine Hood
62
Opening the Engine Hood
62
Closing the Engine Hood
62
Right Access Panel
63
Remove/Install the Right Access Panel
63
Right Skirt Panel
64
Remove/Install the Right Skirt Panel
64
Left Access Panel
65
Remove/Install the Left Access Panel
65
Left Skirt Panel
66
Remove/Install the Left Skirt Panel
66
Floor Access Panel
67
Boom Swing Lock Handle
67
Storage and Holders
68
Cup Holder Console
68
Storage Box
68
Documentation Storage Compartment
69
Fuses
70
Relays
71
Machine Operation
73
Work Area
76
General Job Safety
76
Operator Responsibilities
76
Daily Maintenance Record Check
76
Cleaning the Machine
77
Prestart Checks and Adjustments
78
Fluid Level Checks
79
Engine Coolant Level Check
79
Engine Oil Level Check
80
Fuel Level Check
81
Add Fuel
81
Fuel Tank Filler Cover
82
Drain the Fuel/Water Separator
82
Hydraulic Oil Level Check
83
Mirror Adjustment
84
Electrical Components Check
85
Horn Function Check
85
Seat and Seat Belt
86
Seat Forward/Backward Adjustment
86
Seat Backrest Angle Adjustment
86
Seat Belt
87
Buckle the Seat Belt
87
Unbuckle the Seat Belt
87
Starting the Engine
88
Idling the Engine
89
Cold Weather Engine Starting
90
Warm-Up Operation
92
New Machine Break-In
92
Engine Shutdown
93
Inspection after Engine Shutdown
94
Moving the Machine
95
Directional Arrows
95
Travel Controls
96
Forward Travel
96
Backward Travel
96
Right Turn
96
Left Turn
97
Spot Turning
97
To the Left
97
To the Right
97
Stopping the Machine
97
Work Equipment Control and Operation
98
Arm Control-SAE Mode
98
Arm Control-BHL Mode
98
Boom Control-SAE Mode
99
Boom Control-BHL Mode
99
Swing Control
99
Bucket Control
100
Boom Swing Control Pedal
100
Dozer Blade Control
100
Change Dozer Blade Width
101
Track Spread (Gauge) Adjustment
102
Restricted Operation
103
Never Operate with Bucket Force
103
Never Use Swing Force
104
Never Use Traveling Force
104
Do Not Operate a Cylinder to the Stroke End
105
Never Operate Using Machine Weight
105
Avoid Shifting Travel Directions Suddenly
106
Never Quickly Move the Control Levers from High Speed to Neutral
106
Avoid Dozer Blade Impact
106
Support the Dozer Blade
106
Excavating Hard Ground
106
Travel
107
General Travel Instructions
107
Traveling at High Speed
108
Operating in Water
109
Traveling on an Incline
110
Precautions When Traveling on an Incline
110
Engine Stalls on an Incline
112
Operation on Soft Ground
113
Removing a Stuck Machine
113
One Track Stuck
114
Two Tracks Stuck
114
Towing the Machine
115
Towing Point for a Light Load
115
Recommended Operations
116
Trenching Work
116
Boom Swing Feature
116
Vehicle Loading
117
Leveling Operation
117
Operating Precautions
118
Park the Machine
119
Parking the Machine on a Grade
119
Cold Weather Operation
120
Operation in Cold Weather
120
Engine Coolant in Cold Weather
120
Battery in Cold Weather
120
After Daily Operation
121
Machine Storage in Cold Weather
121
After Cold Season
122
Long-Term Storage
122
Before Long-Term Storage
122
During Storage
122
Removing from Storage
123
Starting the Engine after Long-Term Storage
123
Transportation Information
124
Transportation Method
124
Loading and Unloading
124
Loading the Machine
125
Securing the Machine
128
Unloading the Machine
129
Lifting the Machine
131
Maintenance Information
136
Checks before Maintenance or Repairs
136
Checks after Maintenance or Repairs
136
Hour Meter Reading
136
Genuine SANY Parts
137
SANY-Approved Lubricants
137
Collect Oil Sample
137
Fuel Strainer
137
Preventing Contamination
137
Weld, Drill, Cut, or Grind on the Machine
137
Clean Parts of the Machine
138
Securing Access Covers and Compartment Doors
138
Installation of Hydraulic Hoses
138
Inspection and Maintenance in Adverse Environments
138
Mud, Rain, or Snow Conditions
138
Near Ocean (Salt Air) Environments
138
Dusty Environments
139
Cold Environments
139
Other Weather Environments
139
Check the Maintenance Log
139
Recommended Lubricants, Fuels, and Coolant
140
Fluid Capacities
141
Hydraulic Oil Description
141
Lubrication and Grease
141
Fuel
142
Windshield Washer Fluid
142
Engine Coolant
142
Maintenance Schedule
143
Daily Inspection and Maintenance
143
When Required
144
Daily or Every 8 Hours
144
After the First 50 Hours
144
Weekly or Every 50 Hours
144
Every 100 Hours
145
After the First 150 Hours
145
After the First 250 Hours
145
Every 250 Hours
145
Every 3 Months or 500 Hours
145
Every 6 Months or 1000 Hours
146
Annually or Every 2000 Hours
146
Hydraulic Breaker Maintenance Interval
147
After Maintenance Is Completed
147
Lubrication and Maintenance Charts
148
Maintenance Procedures
150
Engine
150
Engine Inspection
150
Prestart Inspection
151
Check the Engine Oil Level
151
Change the Engine Oil and Filter
151
Collect Engine Oil Sample
152
Check and Adjust the Engine Belt Tension
153
Inspect/Replace the Engine Belt
154
Inspect the Engine Belt
154
Replace the Engine Belt
155
Check the Alternator
155
Check the Starter
155
Check and Replace the Air Filters
156
Check the Air Filters
156
Engine Cooling System
158
Check the Engine Coolant Level
158
Change the Engine Coolant
158
Inspect the Engine Coolant Pump
160
Inspect and Clean the Cooling Package
161
Fuel System
162
Drain the Fuel Tank
162
Bleed the Fuel System
162
Replace the Secondary Fuel Filter
163
Drain and Clean the Primary Fuel Filter/Water Separator
164
Battery
165
Check the Battery
165
Remove the Battery
166
Hydraulic System
168
Check the Accumulator Function
168
Relieve Hydraulic System Pressure
169
Check the Hydraulic Oil Level
169
Add Hydraulic Oil
169
Replace the Hydraulic Oil Return Filter
170
Change the Hydraulic Oil
172
Collect Hydraulic Oil Sample
173
Check the Hydraulic Hoses, Lines, and Connectors
174
Swing Drive
174
Check the Swing Drive Gearbox Mounting Fasteners
174
Track Assembly
175
Check the Track Tension
175
Adjust the Track Tension
176
Increase the Track Tension
176
Decrease the Track Tension
177
Check and Add Final Drive Oil
178
Change the Final Drive Oil
179
Collect a Final Drive Oil Sample
181
Check the Final Drive Motor Mounting Fasteners
181
Lubrication
183
Lubrication Points
183
Arm Cylinder Rod End Pin
184
Boom-Arm Connecting Pin
184
Arm Cylinder Base End Pin
185
Boom Cylinder Rod End Pin
185
Boom Cylinder Base End Pin
185
Boom Pin
186
Swing Bearing
186
Swing Gear
186
Boom Swing Cylinder Base End Pin
187
Dozer Blade Cylinder End Pin and Blade Linkage Pins
187
Bucket Linkage Pins
187
Bucket Cylinder Rod End Pin
188
Bucket Cylinder Base End Pin
188
Boom Swing Cylinder Rod End Pin
189
Boom Swing Pin
189
Track Spread Slides
190
Bucket
190
Replace the Bucket Teeth
190
Replace the Bucket
191
Specifications
193
Machine Dimensions
194
Working Range
195
Lifting Performance
197
Lift Chart: Blade down
198
Lift Chart: Blade up
199
Technical Specifications
200
Optional Equipment Selection
202
Read Equipment Instruction
202
Removal and Installation Precautions
202
Equipment Operation Precautions
203
Install Optional Equipment
204
Remove Optional Equipment
206
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SANY SY16C Specifications
General
Bucket Capacity
0.04 m³
Engine Model
Yanmar 3TNV70
Digging Force (Bucket)
15.2 kN
Overall Width
980 mm
Transport Width
980 mm
Maximum Digging Depth
2360 mm
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