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SANY SY135C Service Manual

SANY SY135C
278 pages
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service@sanyamerica.com
S
ANY Part Number SSY005078545
SY135C Excavator
Operation and Maintenance Manual

Table of Contents

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SANY SY135C Specifications

General IconGeneral
BrandSANY
ModelSY135C
CategoryExcavators
LanguageEnglish

Summary

Introduction to the SY135C Excavator Manual

About This Manual

Provides an overview of the manual's content and purpose.

Documentation Package

Lists the documents included with the machine.

Organization of This Manual

Explains the structure and layout of the manual.

Machine Applications

Describes the primary uses and functions of the excavator.

Machine Directions

Defines front, back, left, and right from the operator's perspective.

Serial Number Location

Indicates where to find machine identification plates.

SANY Contact Information

Provides contact details for SANY support.

Glossary of Acronyms

Defines common abbreviations used in the manual.

Safety Precautions for Excavator Operation

General Safety Precautions

Outlines fundamental safety rules for operation and maintenance.

Hazard Alerts and Machine Decals

Explains warning symbols and the importance of safety decals.

Operator Safety Information

Provides essential safety principles for machine operators.

Mount and Dismount Procedures

Details safe procedures for entering and exiting the machine.

Machine Safety and Authorized Use

Covers authorized use, unauthorized modifications, and general machine safety.

Fire and Electrical Safety

Addresses hazards related to fuel, oil, and electrical systems that can cause fires.

Maintenance Safety Procedures

Outlines safety measures to follow during maintenance and repair.

Job Site and Environmental Safety

Covers work area safety, PPE, and environmental protection measures.

Travel and Operation Precautions

Details safe practices for moving the machine and operating in various conditions.

SY135C Excavator Machine Controls Overview

Machine Overview Diagram

Identifies major external components of the excavator.

Cab Access and Features

Covers doors, covers, windshield, and battery disconnect switch operations.

Operator Seat and Cab Controls

Details seat adjustments, hydraulic lockout, and general cab controls.

Console Operations

Explains functions of left and right consoles, including joysticks, climate, and radio.

Machine Operation Settings

Covers monitor display, work modes, and auto idle functions for operation.

Travel and Tool Controls

Details travel controls, fuses, and tool selection for various attachments.

Machine Operation Procedures

Work Area Safety and Operator Responsibilities

Covers safety in the work area and operator duties for safe operation.

Pre-Operation Procedures

Includes new machine break-in and daily prestart checks for safe operation.

Engine and Machine Start-up

Details engine starting, warm-up, and shutdown procedures for safe operation.

Machine Operation in Various Conditions

Covers cold-weather operation, travel, and moving the machine safely.

Work Equipment Operation

Explains how to operate the excavator's boom, arm, and bucket for various tasks.

Component Replacement and Storage

Covers bucket teeth replacement and procedures for parking and storing the machine.

Transportation Safety Procedures

Outlines safe practices for loading, lifting, and unloading the machine for transport.

Maintenance Guidelines and Procedures

Maintenance Overview and Schedule

Provides general maintenance information and the recommended service schedule.

Fluid and Lubricant Recommendations

Specifies correct types of oils, fuels, coolants, and lubricants for the machine.

Essential Maintenance Procedures

Covers critical tasks like fluid checks, filter replacement, and system cleaning.

Engine and Fuel System Maintenance

Details checks and replacements for engine air filters, oil, fuel filters, and tank.

Hydraulic and Track System Maintenance

Covers hydraulic oil level, filter replacement, and track tension adjustments.

Lubrication Points and Procedures

Identifies all lubrication points and provides instructions for greasing.

Excavator Specifications and Charts

Machine Dimensions and Weights

Provides key physical dimensions and weight specifications for the machine.

Operating Ranges and Reach

Illustrates the machine's working envelope and digging/dumping capabilities.

Lift Chart for Load Capacity

Specifies the machine's lifting capacities under various conditions.

Optional Equipment Installation and Use

Optional Equipment Safety and Precautions

Outlines safety rules and general precautions for using optional equipment.

Tool Selection and Configuration

Details how to select and configure the machine for specific work tools via the monitor.

Hydraulic Flow Adjustment

Explains how to adjust the auxiliary hydraulic flow for optimal performance with attachments.

Equipment Installation and Removal

Provides steps for safely attaching and connecting optional equipment.

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