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SY60C
SANY SY60C Service Manual
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S
ANY
Part Number
SSY005078669
SY60C Excavator
Operation and Maintenance Manual
2
Table of Contents
Table of Contents
5
Introduction
14
About this Manual
14
Documentation Package
14
Operation and Maintenance Manual
14
Parts Manual
14
Maintenance Log
14
Organization of this Manual
15
Table of Contents
15
Introduction
15
Safety
15
Machine Controls
15
Machine Operation
15
Maintenance
15
Specifications
15
Optional Equipment
15
Machine Applications
15
Serial Number Location
16
Product Identification Plate
16
Frame Serial Number
16
Swing Motor Identification Plate
16
Engine Identification Plate
17
Hydraulic Pump Identification Plates
17
Travel Motor Identification Plate
17
SANY Contact Information
18
Record of Serial Number and Dealer Information
18
Correction Request Form
19
Glossary of Acronyms
20
Safety
21
General Safety
22
Hazard Alerts in this Manual
22
Operator Safety Information
22
Mount and Dismount the Machine
23
Machine Safety
23
Authorized Use of this Machine
23
Unauthorized Use of this Machine
23
Unauthorized Machine Modifications
23
Escape Tool
23
Fire Safety
23
Electrical Fires
23
Fire Extinguisher
24
In Case of Fire
24
Crushing Hazard
24
Diesel Engine Exhaust
24
Machine Decals
24
Maintenance Safety
25
Lockout/Tagout Procedure
25
Cleaning the Machine
25
Fluid Systems
25
Adding Fluids to the Machine
25
Refueling
25
High-Pressure Fluid Lines
25
Accumulator
26
Electrical System
26
Battery Safety
26
Disconnect the Battery
26
Job Safety
26
Personal Protective Equipment (PPE)
26
Hearing Protection
26
Travel and Operation Precautions
26
Inclined Areas
27
Snow or Frozen Surfaces
27
Avoid Backover Accidents
27
Dust and Chemical Hazards
27
Environmental Precautions
27
Precautions in High-Voltage Areas
28
Machine Controls
29
Machine Overview
31
Monitor
32
Daily Maintenance Information Screen
32
Maintenance Information Screen
33
Home Screen
33
Function List Screen
35
System Information Screen
35
Main Menu Screen
36
Operation Information Screen
36
Switch Signals Screen
37
Joystick Screen
37
Machine Configuration Screen
38
Failure Codes Screen
38
Global Positioning System (GPS) Information Screen
39
Language Selection Screen
39
Operating Mode Screen
40
Flow Rate Information Screen
40
Flow Rate Setting Screen
41
Quick Coupler Control Screen
41
Date and Time Setup Screen
42
System Unlocked Screen
42
Reserved Function
42
Diesel Particulate Filter (DPF) Screens
42
Switches
45
Horn Button
46
Auxiliary Hydraulic Switch
46
Work Light Switch
46
Windshield Wiper Switch
46
Windshield Washer Switch
47
Emergency Stop Switch
47
Key Switch
47
Throttle Control Dial
48
Travel Alarm Switch
48
Cab Light
48
Cigarette Lighter (12V)
48
Battery Disconnect Switch
49
Controls
50
Hydraulic Lockout Control Lever
50
Joystick Controls
51
Joystick SAE Mode
51
Left Joystick - SAE Mode
51
Right Joystick - SAE Mode
51
Joystick BHL Mode
52
Left Joystick - BHL Mode
52
Right Joystick - BHL Mode
52
Pattern Change (SAE/BHL) Valve
52
Return Flow Selector Valve
53
Directional Arrow
53
Travel Control Levers and Pedals
53
Dozer Blade Control Lever
54
Boom Swing Control Pedal
54
Windshield
55
Opening the Windshield
55
Closing the Windshield
56
Lower Front Windshield
57
Climate Control System
58
Climate Control Panel
58
Climate Control System Operation
59
Air Outlet
59
Ventilation
59
Radio
60
Radio Control Panel
60
Radio Operation
61
Presetting Radio Stations
61
Searching Radio Stations
61
Manual Tuning
61
Automatic Tuning
61
Sound Mode Adjustment
62
Time Adjustment
62
Antenna
62
Escape Tool
63
Fire Extinguisher
63
Machine Operation
65
Work Area
68
General Job Safety
68
Operator's Responsibilities
68
Seat Belt Usage
68
Operation and Maintenance Manual Check
68
Daily Maintenance Record Check
68
Cleaning the Machine Exterior
68
Cleaning the Cab Interior
68
Prestart Checks and Adjustments
69
Fluid Level Checks
69
Check Engine Coolant Level
69
Check Engine Oil Level
70
Check Fuel Level
71
Add Fuel
71
Check and Drain the Fuel Water Separator
71
Check Hydraulic Oil Level
72
Check and Fill the Windshield Washer Fluid
72
Electrical Components Check
73
Horn Function Check
73
Seat and Seat Belt
73
Seat Backrest Angle Adjustment
74
Seat Weight Suspension Adjustment
74
Seat Headrest Adjustment
74
Seat Forward/Backward Position Adjustment
74
Armrest Angle Adjustment
74
Seat Belt
75
Mirror Adjustment
75
Antenna Adjustment
75
Starting the Engine
76
Idling the Engine
77
Cold Weather Engine Starting
77
Warm-Up Operation
78
New Machine Break-In
78
Engine Shutdown
78
Inspection after Engine Shutdown
79
Moving the Machine
80
Machine Moving Precautions
80
Directional Arrow
80
Travel Control
80
Forward Travel
80
Backward Travel
80
Spot Turning
80
To the Left
80
To the Right
81
Right Turn
81
Left Turn
81
Stopping the Machine
81
Work Equipment Control and Operation
82
Arm Control - SAE Mode
82
Arm Control - BHL Mode
82
Boom Control - SAE Mode
82
Boom Control - BHL Mode
82
Bucket Control - SAE/BHL Mode
82
Swing Control - SAE/BHL
82
Boom Swing Pedal
83
Dozer Blade Control Lever
83
Restricted Operation
83
Never Use Swing Force
84
Never Use Traveling Force
84
Do Not Operate a Cylinder to the Stroke End
84
Never Operate Using Machine Weight
85
Avoid Dozer Blade Impact
85
Avoid Shifting Travel Directions Suddenly
85
Excavating Hard or Rocky Ground
85
Support the Dozer Blade
85
Travel
86
General Travel Instructions
86
Traveling at High Speed
87
Operating in Water
87
Traveling on an Incline
88
Precautions When Traveling on an Incline
88
Engine Stalls on an Incline
89
Operating on Soft Ground
90
Removing a Stuck Machine
90
One Track Stuck
90
Two Tracks Stuck
90
Towing the Machine
90
Towing Point for a Light Load
91
Recommended Operations
91
Trenching Work
91
Boom Swing Feature
91
Vehicle Loading
92
Leveling Operation
92
Operation Precautions
92
Park the Machine
93
Parking the Machine on a Grade
93
Cold Weather Operation
94
Operating Fluids in Cold Weather
94
Battery in Cold Weather
94
After Daily Operation
94
Machine Storage in Cold Weather
94
After the Cold Season
94
Long-Term Storage
95
Prepare for Long-Term Storage
95
During Storage
95
Removing from Storage
95
Starting the Engine after Long-Term Storage
95
Transportation Information
97
Transportation Method
97
Loading and Unloading
97
Loading the Machine
97
Securing the Machine
99
Unloading the Machine
99
Lifting the Machine
100
Maintenance
103
Maintenance Information
106
Checks before Maintenance or Repairs
106
Checks after Maintenance or Repairs
106
Hour Meter Reading
106
Genuine SANY Parts
106
SANY-Approved Lubricants
106
Oil and Filter Inspection
106
Collect Oil Sample
106
Fuel Strainer
106
Preventing Contamination
106
Cleaning the Machine
107
Weld, Drill, Cut, or Grind on the Machine
107
Daily Inspection and Maintenance
107
Inspection and Maintenance for Severe Operating Conditions
108
Mud, Rain, or Snow Conditions
108
Near Ocean (Salt Air) Environments
108
Dusty Environments
108
Cold Environments
108
Other Weather Environments
108
Check the Maintenance Log
108
Recommended Lubricants, Fuel, and Engine Coolant
109
Hydraulic Oil Description
109
Fuel
109
Lubrication and Grease
109
Engine Coolant
109
Windshield Washer Fluid
109
Engine Oil Viscosity/Temperature Data
110
Fluid Capacities
110
Maintenance Schedule
111
Daily Maintenance and Inspection
111
When Required
111
After the First 50 Hours
111
Weekly or Every 50 Hours
111
Every 100 Hours
111
Every 250 Hours
111
Every 3 Months or 500 Hours
111
Every 6 Months or 1000 Hours
112
Annually or Every 2000 Hours
112
Hydraulic Breaker Maintenance Interval
112
After Maintenance Is Completed
112
Lubrication and Maintenance Charts
113
Doors, Fuel Filler Cap, and Hood
115
Cab Door
115
Left and Right Rear Access Doors
115
Right Front Access Door
115
Unlocking/Opening the Right Front Access Door
115
Closing/Locking the Right Front Access Door
116
Engine Hood
116
Opening the Engine Hood
116
Closing the Engine Hood
116
Accessory Light Outlet
116
Fuel Tank Filler Cap
117
Opening the Fuel Tank Filler Cap
117
Closing the Fuel Tank Filler Cap
117
Check the Fuel Tank Strainer
117
Fuses
118
Access the Fuse Panel
118
Fuse Replacement
118
Fuse Circuits
118
Relay Circuits
119
Maintenance Procedures
120
Engine
120
Engine Inspection
120
Prestart Inspection
120
Change the Engine Oil and Filter
121
Collect Engine Oil Sample
121
Check and Adjust the Fan Belt Tension
122
Replace the Fan Belt
122
Check and Replace the Air Filters
122
Check the Dust Valve
122
Replace Air Filters
123
Check the Alternator
123
Check the Starter
123
Engine Cooling System
124
Change the Engine Coolant
124
Inspect and Clean the Cooling Package
125
Inspect the Engine Coolant Pump
125
Climate Control System
126
Service Intervals
126
Check and Adjust the Air Conditioner Compressor Belt Tension
126
Two Methods of Checking Belt Tension
126
Adjust the Air Conditioner Compressor Belt Tension
126
Replace the Ventilation Filter
127
Check Climate Control System Operation
127
Fuel System
127
Bleed the Fuel System
127
Drain the Fuel Tank
127
Replace the Secondary Fuel Filter
128
Replace the Fuel Water Separator Filter Element
128
Batteries
129
Check the Batteries
129
Remove the Batteries
130
Hydraulic System
131
Check the Accumulator Function
131
Relieve Hydraulic System Pressure
131
Check the Hydraulic Oil Level
131
Add Hydraulic Oil
131
Replace the Hydraulic Tank Breather Filter Element
132
Replace the Hydraulic Oil Pilot Filter
133
Replace the Hydraulic Oil Return Filter
133
Clean and Replace the Hydraulic Oil Suction Strainer
134
Collect Hydraulic Oil Sample
135
Change the Hydraulic Oil
135
Check the Hydraulic Hoses, Lines, and Connectors
136
Track Assembly
137
Check the Track Tension
137
Adjust the Track Tension
137
Increase the Track Tension
137
Decrease the Track Tension
138
Check and Add Final Drive Oil
138
Change the Final Drive Oil
139
Collect Final Drive Oil Sample
139
Check the Final Drive Motor Mounting Fasteners
140
Lubrication
141
Lubrication Points
141
Arm Cylinder Rod End Pin
141
Boom-Arm Connecting Pin
142
Arm Cylinder Base End Pin
142
Boom Pin
142
Boom Swing Cylinder Base End Pin
142
Swing Gear
143
Swing Bearing
143
Boom Swing Pin
143
Dozer Blade Linkage Pins
143
Dozer Blade Cylinder End Pins
144
Boom Swing Cylinder Rod End Pin
144
Boom Cylinder Base End Pin
144
Boom Cylinder Rod End Pin
144
Bucket Linkage Pins
145
Bucket Cylinder Rod End Pin
145
Bucket Cylinder Base End Pin
145
Cab
146
Inspect the Cab Door Lock and Front Window Lock Catch
146
Inspect and Lubricate the Cab Door Hinges and Front Window Slide Rail
146
Inspect and Tighten the Windshield Wiper Arm Nut
146
Bucket
147
Replace the Bucket Teeth
147
Remove and Install the Bucket
148
Specifications
149
Machine Dimensions
150
Working Range
151
Technical Specifications
152
Lift Chart: Blade down
153
Lift Chart: Blade up
154
Optional Equipment
155
Optional Equipment Selection
156
Read Equipment Instructions
156
Removal and Installation Precautions
156
Operation Precautions
156
Install Optional Equipment
157
Remove Optional Equipment
158
4
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SANY SY60C Specifications
General
Bucket Capacity
0.21 m³
Gradeability
35°
Fuel Tank Capacity
110 L
Overall Length
5950 mm
Overall Height
2620 mm
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