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SY265C LC
SANY SY265C LC User Manual
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SY265C L
C/
SY265C LR Excav
ator
Operation and Maintenance Manual
SANY Part Number SSY005080427
2
Table of Contents
Table of Contents
5
Introduction
15
About this Manual
16
Documentation Package
17
Operation and Maintenance Manual
17
Parts Manual
17
Maintenance Log
17
Organization of this Manual
18
Introduction
18
Safety
18
Machine Controls
18
Machine Operation
18
Maintenance
18
Specifications
18
Optional Equipment
18
Machine Applications
19
Machine Directions
19
Serial Number Location
20
Machine Identification Plate
20
Frame Serial Number
20
Swing Motor Identification Plates
21
Engine Identification Plate
21
Hydraulic Pump Identification Plate
22
Travel Motor Identification Plate
22
SANY Contact Information
23
Record of Serial Number and Dealer Information
23
Correction Request Form
24
Glossary of Acronyms
25
Safety
27
General Safety
29
Hazard Alerts in this Manual
29
Machine Decals
29
Operator Safety Information
30
Mount and Dismount the Machine
31
Machine Safety
32
Authorized Use of this Machine
32
Unauthorized Use of this Machine
32
Unauthorized Machine Modifications
32
Escape Tool
32
Fire Safety
32
Electrical Fires
33
Fire Extinguisher
33
In Case of Fire
33
Crushing Hazard
33
Maintenance Safety
34
Lockout/Tagout Procedure
34
Cleaning the Machine
35
Fluid Systems
35
Adding Fluids to the Machine
35
Refueling
35
High-Pressure Fluid Lines
35
Accumulator
36
Electrical System
36
Battery Safety
36
Disconnect the Battery
36
Job Safety
37
Personal Protective Equipment (PPE)
37
Hearing Protection
37
Travel and Operation Precautions
37
Inclined Areas
38
Snow or Frozen Surfaces
38
Avoid Backup Accidents
38
Dust and Chemical Hazards
39
Environmental Precautions
39
Precautions in High-Voltage Areas
39
Diesel Engine Exhaust
40
Machine Controls
41
Machine Overview
43
Controls
44
Hydraulic Lockout Control Lever
45
Left Control Console
46
Left Joystick
47
Right Control Console
48
Right Joystick
48
Joystick Modes
49
SAE Mode
50
BHL Mode
51
Pattern Change (SAE/BHL) Valve
52
Return Flow Selector Valve
53
Switches
54
Key Switch
54
Throttle Control Dial
55
Work Light Switch
55
Windshield Wiper Switch
56
Windshield Washer Switch
57
Beacon Light Switch
57
Travel Alarm Silence Switch
57
Regeneration Inhibit Switch
58
Stationary Regeneration Switch
59
Emergency Stop Switch
59
Battery Disconnect Switch
60
Auxiliary Outlet (12V)
61
Cigarette Lighter (24V)
61
Travel Controls
62
Directional Arrow
62
Auto Idle Function
63
Radio
64
Radio Control Panel
64
Radio Operation
64
USB Input
65
Auto Scan/Preset Station (AS/PS) Button
65
AM/FM Selector Button
65
Audio Selector (SEL) Button
65
Time Button
65
Liquid Crystal Display (LCD)
65
Power Button
66
Volume Control Buttons
66
Tuning Buttons
66
Preset Radio Station 6: USB Function-Select Next Folder
66
Preset Radio Station 5: USB Function-Select Previous Folder
66
Preset Radio Station 4: USB Function-Shuffle Playback
66
Preset Radio Station 3: USB Function-Replay
67
Preset Radio Station 2: USB Function-Browse Selections
67
Preset Radio Station 1: USB Function-Play/Pause Button
67
Antenna
68
Climate Control Panel
69
Heating and Cooling System Operation
70
Auto Mode
70
Cooling Mode
70
Heating Mode
70
Vent Mode Selection
70
Ventilation
71
Sunlight Sensor
71
Fuses
72
Monitor
74
Home Screen
74
Home Screen Notification Icons
76
Home Screen Function Icons and Buttons
78
Main Menu Screen
79
Password Screen
80
Maintenance Information Screen
81
Error Codes Screen
82
System Setting Screen
83
Tool Select Screen
89
Machine Operation
93
Work Area
96
General Job Safety
96
Operator Responsibilities
96
Seat Belt Usage
97
Operation and Maintenance Manual Check
97
Daily Maintenance Record Check
97
Cleaning the Machine
97
Cleaning the Cab Interior
97
Doors, Escape Hatch, and Filler Caps
98
Cab Door
98
Emergency Escape Hatch
99
Door Support Rod
99
Right Front Access Door
100
Opening and Closing the Right Front Access Door
100
Right Rear Access Door
101
Opening the Right Rear Access Door
101
Closing the Right Rear Access Door
101
Left Access Doors
102
Opening the Left Access Doors
102
Closing the Left Access Doors
103
Fresh-Air Filter Access Door
103
Engine Compartment Door
103
Opening the Engine Compartment Door
103
Closing the Engine Compartment Door
104
Fuel Tank Filler Cap
104
Remove the Fuel Tank Filler Cap
104
Install the Fuel Tank Filler Cap
104
Diesel Exhaust Fluid (DEF) Tank Filler Cap
105
Seat and Seat Belt
106
New Machine Break-In
107
Prestart Checks and Adjustments
108
Check the Pattern Change (SAE/BHL) Valve
109
Interior
110
Cab
110
Daily Maintenance Record
110
Windshield Latches
110
Seat Belt
111
Mirrors
112
Backup Camera
113
Operator Controls
113
Lights and Warning Devices
114
Fire Extinguisher
115
Escape Tool
115
Initial Monitor Settings
116
Language Selection
116
System Clock Calibration
116
Data Unit Setting
116
Starting the Engine
117
Idle the Engine
120
Machine Warm-Up
120
Engine Shutdown Procedure
121
Jump-Start the Engine
122
Travel Operations
124
Before Travel
124
Track Direction
125
Travel with the Undercarriage Reversed
126
Forward Travel
126
Backward Travel
126
Right Turn
126
Left Turn
127
Spot Turning
127
To the Left
127
To the Right
127
Operating on Inclines
128
Operating in Water
129
Releasing the Machine from Mud
129
One Track Stuck
129
Two Tracks Stuck
130
Towing the Machine
131
Towing Point for a Light Load
131
Control Work Equipment
132
SAE Control Pattern
132
Arm Control-SAE Mode
132
Boom Control-SAE Mode
133
Swing Control
133
Bucket Control
133
BHL Control Pattern
134
Arm Control-BHL Mode
134
Boom Control-BHL Mode
134
Swing
135
Bucket
135
Recommended Applications
136
Backhoe Operation
136
Trenching Operation
137
Loading Operation
137
End of Workday Checks
137
Manual Regeneration
138
Bucket
140
Replace the Bucket Teeth
140
Replace the Bucket
141
Remove the Bucket
141
Install the Bucket
142
Cold Weather Operation
143
Battery in Cold Weather
143
Engine Lubricants, Fuel, and Engine Coolant in Cold Weather
143
Track Cleaning in Cold Weather
143
After the Cold Weather Season
144
Machine Storage in Cold Weather
144
Park and Store the Machine
145
Overnight Storage
145
Short-Term Storage
146
Long-Term Storage
146
Preparation
146
Maintenance During Storage
147
Return to Service
147
Transportation Information
148
Loading the Machine
148
Unloading the Machine
152
Lift the Machine
154
Maintenance Information
159
Checks before Maintenance
159
Checks after Maintenance or Repairs
159
Hour Meter Reading
159
Genuine SANY Replacement Parts
159
SANY-Approved Lubricants
160
Oil and Filter Inspection
160
Collect an Engine Oil Sample
160
Fuel Tank Strainer
160
Preventing Contamination
160
Securing Access Covers and Compartment Doors
160
Cleaning the Machine
160
Weld, Drill, Cut, or Grind on the Machine
161
Daily Inspection and Maintenance
161
Inspection and Maintenance for Severe Operating Conditions
162
Mud, Rain, or Snow Conditions
162
Near Ocean (Salt Air) Environments
162
Dusty Environments
162
Cold Environments
163
Other Weather Environments
163
Check the Maintenance Log
163
Fluids and Lubricants
164
Hydraulic Oil Description
164
Lubrication and Grease
164
Windshield Washer Fluid
164
Diesel Exhaust Fluid (DEF)
164
Fuel
165
Engine Coolant
165
Engine Oil Viscosity/Temperature Data
166
Lubricating Grease/Temperature Data
166
Industrial Gear Oil/Temperature Data
166
Hydraulic Oil/Temperature Data
167
Capacities
168
SY265C LC Capacities
168
SY265C LR Capacities
168
Other Approved Products
168
Maintenance Schedule
169
Secure the Machine for Maintenance
169
When Required
169
Daily or Every 10 Hours
169
After the First 50 Hours
170
Weekly or Every 50 Hours
170
Monthly or Every 250 Hours
171
Every 3 Months or 500 Hours
171
Every 6 Months or 1000 Hours
172
Annually or Every 2000 Hours
172
Hydraulic Breaker Maintenance Interval
173
After Maintenance Is Completed
173
Maintenance Procedures
174
Fluid Level Checks
174
Check the Engine Coolant Level
174
Fill the Engine Coolant
175
Check the Engine Oil Level
176
Add Engine Oil
177
Check the Fuel Level
178
Fill the Fuel Tank
179
Check the Diesel Exhaust Fluid (DEF) Level
180
Fill the Diesel Exhaust Fluid (DEF) Tank
181
Drain the Primary Fuel Filter
182
Check the Hydraulic Oil Level
183
Check the Windshield Washer Fluid and Windshield Wiper
184
Engine Inspection and Maintenance
185
Engine Inspection
185
Check the Crankcase Breather Tube
185
Replace the Crankcase Breather
186
Replace the Crankcase Ventilation Filter
188
Check and Replace the Engine Air Filter System
188
Check the Air Intake and Charge-Air Pipes
190
Change the Engine Oil and Filter
191
Inspect the Engine Serpentine Belt
194
Check the Starter
194
Check the Alternator
195
Check the Aftertreatment Exhaust Piping
196
Check the Engine Exhaust Pipe Clamps
197
Engine Cooling System
198
Change the Engine Coolant
198
Check the Radiator, Oil Cooler, Charge-Air Cooler, and Air Conditioner Condenser
200
Inspect the Engine Coolant Pump
200
Heating and Air Conditioning System
201
Check the Air Conditioning Operation
201
Check the Air Conditioner Compressor Belt
201
Check the Air Conditioner Fresh-Air and Recirculated-Air Filters
204
Exhaust System
206
Check the Exhaust System
206
Replace the Diesel Exhaust Fluid (DEF) Pump Filter
207
Replace the Diesel Exhaust Fluid (DEF) Tank Filter
208
Fuel System
210
Check the Fuel Lines
210
Drain the Fuel Tank
210
Replace the Primary Fuel Filter
211
Replace the Secondary Fuel Filter
212
Check the Fuel Tank Strainer
213
Electrical System
214
Check the Backup Camera
214
Disconnect the Electrical Power
214
Check the Electrical System
215
Check the Batteries
216
Replace the Batteries
217
Check the Fuses
219
Hydraulic System
220
Inspect the Accumulator
220
Check Accumulator Function
220
Relieve Hydraulic System Pressure
221
Add Hydraulic Oil
222
Replace the Hydraulic System Breather Filter
223
Replace the Hydraulic Pilot Filter Element
225
Replace the Hydraulic Tank Return Filter
227
Clean and Replace the Hydraulic Oil Suction Strainer
228
Check the Hydraulic Hoses and Lines
230
Change the Hydraulic Oil
230
Check the Hydraulic Pump
234
Check the Hydraulic Pump Mounting Fasteners
234
Track Frame
235
Check the Track Assembly
235
Check the Track Shoe Fasteners
235
Check the Idler
236
Check the Top Rollers
237
Check the Top Roller Fasteners
237
Check and Adjust Track Tension
237
Final Drive
241
Check the Final Drive
241
Check the Final Drive Oil Level
242
Change the Final Drive Oil
243
Swing Drive
244
Lubricate the Swing Drive Bearing
244
Check the Swing Drive Oil Level
245
Change the Swing Drive Oil
247
Check the Swing Drive Mounting Fasteners
251
Check the Swing Bearing Fasteners
251
Check the Swing Grease Bath Level
252
Collect Oil Samples
253
Collect an Engine Oil Sample
253
Collect a Hydraulic Oil Sample
254
Collect a Final Drive Oil Sample
254
Collect a Swing Drive Oil Sample
255
Lubrication
256
Lubrication Points
256
Boom Cylinder Base Ends
257
Swing Bearing Fittings
257
Swing Gear
258
Boom Pins
258
Boom Cylinder Rod End
258
Arm Cylinder Head End
259
Arm Cylinder Rod End
259
Arm-To-Boom Pin
260
Bucket Cylinder Head End
260
Bucket Linkages
261
Bucket
261
Lubricate the Cab Door Hinges and Front Window Slide Rail
262
Cab
263
Check the Grab Handles and Steps
263
Check Doors and Locks
263
Check the Decals
263
Check the Sheet Metal
263
Clean and Check the Upper Structure and Undercarriage
263
Perform a Structural Inspection
264
Inspect Windshield Wiper and Washer Nozzle
264
Bucket
265
Replace the Bucket Teeth
265
Specifications
267
Machine Dimensions
268
SY265C LC Machine Dimensions
269
SY265C LR Machine Dimensions
269
Operating Ranges
270
SY265C LC Operating Ranges and Digging Performance
271
SY265C LR Operating Ranges and Digging Performance
271
Technical Specifications
272
Lift Chart
273
SY265C LC Lift Chart
273
SY265C LR Lift Chart
274
SY265C LR Lift Chart Continued
275
Optional Equipment
277
Optional Equipment Selection
278
Read Equipment Instructions
278
Installation and Removal Precautions
278
Equipment Operation Precautions
279
Optional Equipment System Functions
280
Equipment Controls
280
Stop Valves
280
Return Flow Selector Valve
281
Monitor Tool Selection
281
Install Optional Equipment
282
Remove Optional Equipment
283
Optional Equipment Controls
284
Breaker Control
284
Shear Control
285
4
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SANY SY265C LC Specifications
General
Operating Weight
26, 500 kg
Swing Speed
10.5 rpm
Fuel Tank Capacity
400 L
Travel Speed
5.5 km/h
Engine Model
Isuzu 4HK1
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