EasyManua.ls Logo

SANY SY365C LC User Manual

SANY SY365C LC
276 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
service@sanyamerica.com
SY365C LC Excavator
Operation and Maintenance Manual
SANY Part Number SSY005080403

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the SANY SY365C LC and is the answer not in the manual?

SANY SY365C LC Specifications

General IconGeneral
BrandSANY
ModelSY365C LC
CategoryExcavators
LanguageEnglish

Summary

Introduction

About This Manual

Provides overview of the manual's purpose and content.

Documentation Package

Lists items included in the machine's documentation.

Organization of This Manual

Details the structure and sections of the manual.

Machine Applications

Describes the primary uses and capabilities of the excavator.

Machine Directions

Defines front, back, left, and right directions relative to the operator.

Serial Number Locations

Identifies locations of product and frame serial number plates.

Swing Motor Identification Plate

Specifies the location of the swing motor identification plate.

Engine Identification Plate

Specifies the location of the engine identification plate.

Hydraulic Pump Identification Plate

Specifies the location of the hydraulic pump identification plate.

Travel Motor Identification Plate

Specifies the location of the travel motor identification plate.

SANY Contact Information

Provides SANY's contact details and dealer information.

Record of Serial Number and Dealer Information

Space to record machine and dealer information.

Correction Request Form

Form for reporting errors or suggestions for the manual.

Glossary of Acronyms

Defines common acronyms used in the manual.

Safety

General Safety

Provides basic safety precautions and preventive measures.

Hazard Alerts in This Manual

Explains hazard alert symbols and signal words used in the manual.

Machine Decals

Emphasizes the importance and placement of safety decals on the machine.

Operator Safety Information

Basic principles for safe machine operation.

Mount and Dismount the Machine

Safe procedures for entering and exiting the machine.

Machine Safety

Covers general safety aspects related to the machine.

Authorized Use of This Machine

Defines the intended and permitted uses of the excavator.

Unauthorized Use of This Machine

Lists examples of uses that are not permitted for the excavator.

Unauthorized Machine Modifications

Prohibits unauthorized modifications to the machine.

Escape Tool

Information on the emergency escape tool and its use.

Fire Safety

Precautions and procedures to prevent and handle fires.

Electrical Fires

Specific causes and prevention of fires related to the electrical system.

Fire Extinguisher

Guidelines for the use and maintenance of the fire extinguisher.

In Case of Fire

Steps to take if a fire occurs on the machine.

Crushing Hazard

Warns about hazards related to crushing or pinching points.

Maintenance Safety

Safety precautions specifically for maintenance and repair procedures.

Lockout/Tagout Procedure

Procedure for safely isolating energy sources before maintenance.

Cleaning the Machine

Safe methods for cleaning the machine.

Fluid Systems

Safety considerations when working with fluid systems.

Adding Fluids to the Machine

Safety precautions when adding fluids to the machine.

Refueling

Safety guidelines for refueling the machine.

High-Pressure Fluid Lines

Hazards and safety when dealing with high-pressure fluid lines.

Accumulator

Safety warnings related to the accumulator's high-pressure gas.

Electrical System

General safety for the machine's electrical system.

Battery Safety

Precautions when working with the machine's batteries.

Disconnect the Battery

Procedure for safely disconnecting the battery.

Job Safety

General safety practices for job site operations.

Personal Protective Equipment (PPE)

Importance and use of personal protective equipment.

Hearing Protection

Guidance on protecting hearing from loud noise exposure.

Travel and Operation Precautions

Safety measures for traveling and operating the machine.

Inclined Areas

Safety rules for operating the machine on inclines.

Snow or Frozen Surfaces

Precautions for operating on snow or ice-covered surfaces.

Avoid Backup Accidents

Safety measures to prevent accidents when backing up the machine.

Dust and Chemical Hazards

Safety measures for dealing with dust and chemical hazards.

Environmental Precautions

Guidelines for protecting the environment during operation and maintenance.

Precautions in High-Voltage Areas

Safety measures for working near overhead power lines.

Diesel Engine Exhaust

Hazards associated with diesel engine exhaust fumes.

Machine Controls

Machine Overview

Identifies major components and parts of the machine.

Controls

Provides an overview of the machine's control layout.

Hydraulic Lockout Control Lever

Operation and safety of the hydraulic lockout control lever.

Left Control Console

Details the components located on the left control console.

Left Joystick

Description of the left joystick and its functions.

Left Joystick Buttons

Explains the functions of the buttons on the left joystick.

Right Control Console

Details the components located on the right control console.

Right Joystick

Description of the right joystick and its functions.

Right Joystick Buttons and Switch

Explains the functions of the buttons and switch on the right joystick.

Joystick Modes

Describes the available operating modes for the joysticks.

SAE Mode

Details the operation of the joysticks in SAE mode.

BHL Mode

Details the operation of the joysticks in BHL mode.

Pattern Change (SAE/BHL) Valve

Procedure for changing the joystick control pattern.

Return Flow Selector Valve

Operation of the valve for optional hydraulic equipment.

Switches

Overview of the various switches on the right console.

Key Switch

Functions of the key switch for starting and operating the machine.

Throttle Control Dial

How to adjust engine speed and output power using the dial.

Work Light Switch

Operation of the work light switch.

Windshield Wiper Switch

Operation of the windshield wiper switch.

Windshield Washer Switch

Operation of the windshield washer switch.

Beacon Light Switch

Operation of the cab-mounted beacon light switch.

Regeneration Inhibit Switch

Function of the switch to inhibit automatic engine regeneration.

Stationary Regeneration Switch

Function of the switch to enable stationary engine regeneration.

Emergency Stop Switch

Location and operation of the emergency stop switch.

Battery Disconnect Switch

Location and operation of the battery disconnect switch.

Auxiliary Outlet (12V)

Use of the 12V auxiliary power outlet.

Travel Controls

Operation of the machine's travel control levers and pedals.

Directional Arrow

Indicates the forward direction of the undercarriage.

Auto-idle Function

Description of the auto-idle function for fuel saving.

Radio

Information about the machine's radio system.

Radio Control Panel

Details the controls and functions of the radio panel.

USB Input

How to use the USB port for media playback.

Auto Scan/Preset Station (AS/PS) button

Operation of the automatic scan and preset station features.

AM/FM Selector Button

Function of the AM/FM band selection button.

Audio Selector (SEL) Button

Function of the audio source selection button.

Time Button

How to display and set the time.

Liquid Crystal Display (LCD)

Information displayed on the radio's LCD screen.

Power Button

Operation of the radio's power button.

Volume Control Buttons

How to adjust the radio volume.

Tuning Buttons

Function of the radio tuning buttons.

Preset Radio Station 6: USB Function—Select Next Folder

USB function to select the next folder for music playback.

Preset Radio Station 5: USB Function—Select Previous Folder

USB function to select the previous folder for music playback.

Preset Radio Station 4: USB Function—Shuffle Playback

USB function to enable shuffle playback mode for songs.

Preset Radio Station 3: USB Function—Replay

USB function to replay a selected song.

Preset Radio Station 2: USB Function—Browse Selections

USB function to browse and select songs.

Preset Radio Station 1: USB Function—Play/Pause Button

USB function to play or pause music playback.

Antenna

Information on the radio antenna and its adjustment.

Climate Control Panel

Details the controls for the cabin climate control system.

Heating and Cooling System Operation

Guidance on operating the cabin heating and cooling system.

Auto Mode

Operation of the automatic temperature control function.

Cooling Mode

Operation of the air conditioning system in cooling mode.

Heating Mode

Operation of the air conditioning system in heating mode.

Vent Mode Selection

Details the selection of air vents for cabin airflow.

Ventilation

Procedure for ventilating the cabin during air conditioning use.

Sunlight Sensor

Function and maintenance of the sunlight sensor.

Fuses

Information on the fuse panel and fuse replacement.

Fuse Locations, Circuits, and Amperages

Table detailing fuse numbers, circuits, and amperages.

Monitor

Information about the machine's monitor and display.

Home Screen

Description of the monitor's home screen layout and information.

Home Screen Display

Details the information displayed on the home screen.

Home Screen Notification Icons

Explanation of various notification icons displayed on the home screen.

Home Screen Function Icons and Buttons

Explains the function icons and buttons on the home screen.

Main Menu Screen

Navigation and options available on the main menu screen.

Password Screen

Procedure for entering passwords to access certain screens.

Work Parameters Screens

Screens displaying machine system data, accessible via password.

Maintenance Information Screen

Displays required maintenance procedures based on machine status.

Error Codes Screen

Displays active error codes and their descriptions.

System Setting Screen

Allows adjustment of operator-specific settings.

Date/Time Setting Screen

Procedure to set the machine's date and time.

Backlight Setting Screen

Procedure to adjust the monitor's backlight brightness.

Data Unit Setting Screen

Procedure to select metric or imperial units for display.

Time Format Screen

Procedure to select the desired time display format.

System Language Setup Screen

Procedure to select the monitor display language.

Machine Configuration Screen

Configuration settings for SANY technicians only.

Tool Select Screen

Screen to specify attached work tools and adjust hydraulic flow.

Bucket

Selection of the bucket work tool and its display icon.

Breaker Screen

Enables and adjusts hydraulic flow for breaker operation.

Shear Screen

Enables and adjusts hydraulic flow for shear operation.

Machine Operation

Work Area

Definition of work area and hazard areas around the machine.

General Job Safety

General safety principles applicable to job site operations.

Operator Responsibilities

Key duties and responsibilities of the machine operator.

Seat Belt Usage

Emphasizes the importance of wearing the seat belt during operation.

Operation and Maintenance Manual Check

Ensures the manual is available in the cab during operation.

Daily Maintenance Record Check

Verifies completion of required daily maintenance checks.

Cleaning the Machine

Procedures for cleaning the machine before operation.

Cleaning the Cab Interior

Instructions for cleaning the interior of the operator's cab.

Doors, Panels, Hatch, and Filler Caps

Details on accessing various compartments and openings on the machine.

Cab Door

Procedure for opening and closing the cab door.

Emergency Escape Hatch

How to use the emergency escape hatch for egress.

Door Support Rod

Function of the support rod for keeping doors open.

Right Front Access Door

Procedure for opening and closing the right front access door.

Right Rear Access Door

Procedure for opening and closing the right rear access door.

Left Front Access Door

Procedure for opening and closing the left front access door.

Left Rear Access Door

Procedure for opening and closing the left rear access door.

Fresh-Air Filter Access Door

Procedure for opening the fresh-air filter access door.

Engine Compartment Door

Procedure for opening and closing the engine compartment door.

Fuel Tank Filler Cap

Safety and procedure for removing and installing the fuel tank cap.

Diesel Exhaust Fluid (DEF) Tank Filler Cap

Procedure for removing and installing the DEF tank filler cap.

Seat and Seat Belt

Details on the operator's seat and its adjustment features.

Seat Belt Usage

Instructions and warnings regarding seat belt use.

New Machine Break-in

Recommended procedure for breaking in a new machine.

Prestart Checks and Adjustments

Daily checks and adjustments to perform before starting the engine.

Check the Pattern Change (SAE/BHL) Valve

Procedure for checking and verifying the joystick control pattern valve.

Interior

Checks and items related to the machine's interior.

Cab

Checks and items inside the operator's cab.

Daily Maintenance Record

Ensures the daily maintenance log is checked.

Windshield Locks

Ensures windshield locks are properly engaged for safety.

Mirrors

Instructions for positioning and checking the machine's mirrors.

Backup Camera

Procedure for activating and checking the backup camera.

Operator Controls

Checks for smooth operation and proper return of control levers.

Lights and Warning Devices

Checks for proper operation of lights and warning devices.

Fire Extinguisher

Location and inspection of the fire extinguisher.

Escape Tool

Location and use of the escape tool for emergencies.

Initial Monitor Settings

Adjusting initial settings on the machine monitor.

Language Selection

Procedure to select the display language for the monitor.

System Clock Calibration

Procedure to set the machine's system clock time and date.

Data Unit Setting

Procedure to select units of measure for display.

Starting the Engine

Step-by-step instructions for starting the machine's engine.

Idle the Engine

Guidance on idling the engine and its purpose.

Machine Warm-up

Procedure for warming up the machine before full operation.

Engine Shutdown Procedure

Steps for safely shutting down the machine's engine.

Jump-Start the Engine

Procedure for jump-starting the machine's engine.

Travel Operations

Instructions and precautions for moving the machine.

Before Travel

Checks and preparations required before traveling.

Track Direction

How to identify and orient the track frame direction.

Travel with the Undercarriage Reversed

Operation when the undercarriage is reversed.

Forward Travel

Procedure for moving the machine forward.

Backward Travel

Procedure for moving the machine backward.

Right Turn

Procedure for turning the machine to the right.

Left Turn

Procedure for turning the machine to the left.

Spot Turning

Procedure for turning the machine in place.

To the Left

Instructions for spot turning to the left.

To the Right

Instructions for spot turning to the right.

Operating on Inclines

Safety rules and procedures for operating on slopes.

Operating in Water

Precautions and guidelines for operating the machine in water.

Releasing the Machine from Mud

Methods to use if the machine becomes stuck in mud.

One Track Stuck

Procedure for freeing a machine with one track stuck.

Two Tracks Stuck

Procedure for freeing a machine with both tracks stuck.

Towing the Machine

Guidelines and warnings for towing the machine.

Towing Point for a Light Load

Identifies the towing point for light loads.

Control Work Equipment

Instructions for operating the machine's work equipment.

SAE Control Pattern

Details the boom and arm control pattern in SAE mode.

Arm Control–SAE Mode

Operation of the arm control using the left joystick in SAE mode.

Boom Control–SAE Mode

Operation of the boom control using the right joystick in SAE mode.

Swing Control

Operation of the swing function using the left joystick.

Bucket Control

Operation of the bucket function using the right joystick.

BHL Control Pattern

Details the boom and arm control pattern in BHL mode.

Arm Control–BHL Mode

Operation of the arm control using the right joystick in BHL mode.

Boom Control–BHL Mode

Operation of the boom control using the left joystick in BHL mode.

Recommended Applications

Describes recommended applications for the excavator.

Backhoe Operation

Guidance on performing backhoe digging operations.

Trenching Operation

Efficient methods for performing trenching operations.

Loading Operation

Convenient methods for loading materials.

End of Workday Checks

Checks to perform at the end of each workday.

Manual Regeneration

Procedure for performing manual regeneration of the DPF system.

Bucket

Procedure for replacing bucket teeth.

Replace the Bucket Teeth

Step-by-step guide for replacing worn bucket teeth.

Replace the Bucket

Procedure for removing and installing the bucket.

Cold Weather Operation

Recommendations for operating the machine in cold temperatures.

Battery in Cold Weather

Precautions for battery performance in cold climates.

Engine Lubricants, Fuel, and Engine Coolant in Cold Weather

Fluid recommendations and considerations for cold weather operation.

Track Cleaning in Cold Weather

Procedure for cleaning tracks in cold weather conditions.

After the Cold Weather Season

Tasks to perform after operating in cold weather.

Machine Storage in Cold Weather

Guidelines for storing the machine in cold weather.

Overnight Storage

Procedure for parking and storing the machine overnight.

Short-Term Storage

Guidelines for storing the machine for up to 30 days.

Long-Term Storage

Guidelines for storing the machine for over 30 days.

Preparation

Steps for preparing the machine for long-term storage.

Maintenance During Storage

Monthly maintenance procedures for stored machines.

Return to Service

Procedures for returning a machine from storage to service.

Transportation Information

Regulations and considerations for transporting the machine.

Loading the Machine

Step-by-step instructions for safely loading the machine onto a trailer.

Unloading the Machine

Step-by-step instructions for safely unloading the machine from a trailer.

Lift the Machine

Identifies lift and tie-down points for transporting the machine.

Maintenance

Maintenance Information

General guidelines and safety for maintenance procedures.

Checks Before Maintenance

Steps to ensure safety before starting maintenance tasks.

Checks After Maintenance or Repairs

Verification steps after completing maintenance or repairs.

Hour Meter Reading

Importance of recording hour meter readings for maintenance scheduling.

Genuine SANY Replacement Parts

Recommendation to use genuine SANY parts for repairs.

SANY-Approved Lubricants

Guidelines on using SANY-approved lubricants and fluids.

Oil and Filter Inspection

Procedures for inspecting oil and filters for contamination.

Collect an Engine Oil Sample

Procedure for collecting engine oil samples for analysis.

Fuel Tank Strainer

Function and importance of the fuel tank strainer.

Preventing Contamination

Methods to prevent fluid contamination during servicing.

Securing Access Covers and Compartment Doors

Safety measure for securing open access covers and doors.

Cleaning the Machine

Safe procedures for cleaning the machine's exterior and components.

Weld, Drill, Cut, or Grind on the Machine

Safety precautions for welding, drilling, cutting, or grinding on the machine.

Inspection and Maintenance for Severe Operating Conditions

Maintenance adjustments for operating in harsh environments.

Mud, Rain, or Snow Conditions

Specific checks for machines operating in adverse weather.

Near Ocean (Salt Air) Environments

Maintenance procedures for machines exposed to salt air.

Dusty Environments

Maintenance considerations for dusty operating conditions.

Cold Environments

Maintenance considerations for cold operating conditions.

Other Weather Environments

Adjusting lubrication frequency based on operating conditions.

Check the Maintenance Log

Importance of the maintenance log for tracking service.

Fluids and Lubricants

Details on required fluids, lubricants, and their properties.

Hydraulic Oil Description

Description of hydraulic oil and its function in the system.

Lubrication and Grease

Guidelines for proper lubrication and grease application.

Windshield Washer Fluid

Recommendations for windshield washer fluid.

Diesel Exhaust Fluid (DEF)

Information on the required diesel exhaust fluid (DEF).

Fuel

Specifications and recommendations for diesel fuel.

Engine Coolant

Information about engine coolant and its function.

Engine Oil Viscosity/Temperature Data

Table showing engine oil viscosity recommendations by temperature.

Lubricating Grease/Temperature Data

Table showing grease type recommendations by temperature.

Industrial Gear Oil/Temperature Data

Table showing gear oil recommendations by temperature.

Hydraulic Oil/Temperature Data

Table showing hydraulic oil recommendations by temperature.

Capacities

Approximate fluid and lubricant capacities for the machine.

SY365C LC Capacities

Specific fluid and lubricant capacities for the SY365C LC excavator.

Other Approved Products

Lists approved thread-locking compounds and lubricants.

Maintenance Schedule

Recommended maintenance intervals based on operating hours.

Secure the Machine for Maintenance

Procedure for safely securing the machine before performing maintenance.

Daily Inspection and Maintenance

Daily checks and maintenance tasks to perform before operation.

When Required

Maintenance tasks to be performed as needed.

Daily or Every 10 Hours

Maintenance tasks for daily or every 10 operating hours.

After the First 50 Hours

Initial maintenance tasks after the first 50 service hours.

Weekly or Every 50 Hours

Maintenance tasks for weekly or every 50 operating hours.

Monthly or Every 250 Hours

Maintenance tasks for monthly or every 250 operating hours.

Every 3 Months or 500 Hours

Maintenance tasks for every 3 months or 500 operating hours.

Every 6 Months or 1000 Hours

Maintenance tasks for every 6 months or 1000 operating hours.

Annually or Every 2000 Hours

Maintenance tasks for annually or every 2000 operating hours.

Hydraulic Breaker Maintenance Interval

Specific maintenance intervals for hydraulic breaker attachments.

After Maintenance is Completed

Final steps after completing maintenance tasks.

Maintenance Procedures

Detailed procedures for various maintenance tasks.

Fluid Level Checks

Procedures for checking various fluid levels on the machine.

Check the Engine Coolant Level

Procedure to check the engine coolant level.

Fill the Engine Coolant

Procedure to add engine coolant to the system.

Check the Engine Oil Level

Procedure to check the engine oil level.

Add Engine Oil

Procedure to add engine oil to the engine.

Check the Fuel Level

Procedure to check the fuel level on the monitor.

Fill the Fuel Tank

Procedure to add clean, fresh fuel to the tank.

Check the Diesel Exhaust Fluid (DEF) Level

Procedure to check the DEF fluid level on the monitor.

Fill the Diesel Exhaust Fluid (DEF) Tank

Procedure to add DEF fluid to the tank.

Drain the Primary Fuel Filter

Procedure to drain water and fuel from the primary fuel filter.

Replace the Primary Fuel Filter

Procedure to replace the primary fuel filter element.

Replace the Secondary Fuel Filter

Procedure to replace the secondary fuel filter element.

Check the Fuel Tank Strainer

Procedure to clean and inspect the fuel tank strainer.

Electrical System

Checks and maintenance related to the electrical system.

Check the Backup Camera

Procedure to activate and check the backup camera's operation.

Disconnect the Electrical Power

Procedure for safely disconnecting electrical power.

Check the Electrical System

Inspection of electrical system components for faults.

Check the Batteries

Inspection of batteries for corrosion, dirt, and proper connections.

Replace the Batteries

Procedure for replacing the machine's batteries.

Check the Fuses

Inspection of fuses for corrosion and proper function.

Engine Inspection and Maintenance

General inspection procedures for the engine and its compartment.

Engine Inspection

Visual inspection of the engine and compartment for potential issues.

Check the Crankcase Breather Tube

Inspection of the crankcase breather tube for damage or blockage.

Replace the Crankcase Breather

Procedure for replacing the crankcase breather component.

Check and Replace the Engine Air Filter System

Inspection and replacement of the engine air filter system.

Check the Air Intake and Charge-Air Pipes

Inspection of air intake and charge-air piping for leaks or damage.

Change the Engine Oil and Filter

Procedure for changing the engine oil and oil filter.

Inspect the Engine Serpentine Belt

Inspection of the engine serpentine belt for wear or damage.

Check the Alternator

Recommendation to contact SANY dealer for alternator inspection.

Check the Starter

Procedure for checking the starter for abnormal noise or operation.

Check the Aftertreatment Exhaust Piping

Inspection of the aftertreatment exhaust system for leaks or damage.

Check the Engine Exhaust Pipe Clamps

Inspection of engine exhaust pipe clamps for tightness.

Engine Cooling System

Procedures related to the engine cooling system.

Change the Engine Coolant

Procedure to drain and refill the engine coolant.

Inspect the Engine Coolant Pump

Inspection of the engine coolant pump for leaks or bearing wear.

Heating and Air Conditioning System

Checks related to the cabin's heating and air conditioning system.

Check the Air Conditioning Operation

Procedure to check the functionality of the AC system.

Check the Air Conditioner Compressor Belt

Inspection of the AC compressor belt for damage or wear.

Adjust the Air Conditioner Compressor Belt Tension

Procedure to adjust the tension of the AC compressor belt.

Check the Air Conditioner Fresh-Air and Recirculated-Air Filters

Cleaning and replacement of cabin air filters.

Exhaust System

Inspection of the exhaust system components for leaks or damage.

Replace the Diesel Exhaust Fluid (DEF) Pump Filter

Procedure to replace the DEF pump filter element.

Replace the Diesel Exhaust Fluid (DEF) Tank Filter

Procedure to replace the DEF tank filter element.

Fuel System

Procedures for maintaining the machine's fuel system.

Check the Fuel Lines

Inspection of fuel lines and hoses for leaks or damage.

Drain the Fuel Tank

Procedure for draining contaminated fuel from the tank.

Hydraulic System

Procedures for maintaining the machine's hydraulic system.

Inspect the Accumulator

Inspection of the hydraulic accumulator for leaks or damage.

Check the Accumulator Function

Procedure to verify the accumulator's function.

Relieve Hydraulic System Pressure

Critical procedure to relieve hydraulic system pressure before servicing.

Add Hydraulic Oil

Procedure to add hydraulic oil to the system.

Replace the Hydraulic System Breather Filter

Procedure to replace the hydraulic system breather filter element.

Replace the Hydraulic Pilot Filter Element

Procedure to replace the hydraulic pilot filter element.

Replace the Hydraulic Tank Return Filter

Procedure to replace the hydraulic tank return filter.

Clean/Replace the Hydraulic Oil Suction Strainer

Procedure to clean or replace the hydraulic oil suction strainer.

Check the Hydraulic Hoses and Lines

Inspection of hydraulic hoses and lines for damage or leaks.

Change the Hydraulic Oil

Procedure to change the hydraulic oil in the system.

Check the Hydraulic Pump

Inspection of the hydraulic pump for leaks or function.

Check the Hydraulic Pump Mounting Fasteners

Inspection and tightening of hydraulic pump mounting fasteners.

Track Frame Assembly

Inspection and maintenance of the track frame assembly components.

Check the Track Shoes

Inspection of track shoes for damage, wear, or abnormalities.

Check the Track Shoe Fasteners

Inspection and tightening of track shoe fasteners.

Check the Idler

Inspection of the idler for cracks or distortion.

Check the Top Rollers

Inspection of the top rollers for cracks, distortion, or leaks.

Check the Top Rollers Fasteners

Inspection and tightening of top roller mounting fasteners.

Check and Adjust Track Tension

Procedure to check and adjust the track tension.

Increase Track Tension

Procedure to add grease to increase track tension.

Decrease Track Tension

Procedure to release grease to decrease track tension.

Final Drive

Inspection and maintenance of the final drive components.

Check the Final Drive

Inspection of the final drive for leaks and fastener tightness.

Check the Final Drive Oil Level

Procedure to check the oil level in the final drive.

Change the Final Drive Oil

Procedure to drain and refill the final drive oil.

Swing Drive

Maintenance procedures for the swing drive system.

Lubricate the Swing Drive Bearing

Procedure for lubricating the swing drive bearing.

Check the Swing Drive Oil Level

Procedure to check the swing drive oil level.

Change the Swing Drive Oil

Procedure to drain and refill the swing drive oil.

Check the Swing Drive Mounting Fasteners

Inspection and tightening of swing drive mounting fasteners.

Check the Swing Bearing Fasteners

Inspection of swing bearing mounting fasteners for tightness.

Check the Swing Grease Bath Level

Procedure to check the grease level in the swing bearing bath.

Collect Oil Samples

General procedure for collecting oil samples for analysis.

Collect an Engine Oil Sample

Procedure to collect an engine oil sample for testing.

Collect a Hydraulic Oil Sample

Procedure to collect a hydraulic oil sample for testing.

Collect a Final Drive Oil Sample

Procedure to collect a final drive oil sample for testing.

Collect a Swing Drive Oil Sample

Procedure to collect a swing drive oil sample for testing.

Lubrication

Identification and procedures for various lubrication points.

Lubrication Points

Diagram showing all lubrication points on the machine.

Boom Cylinder Base Ends

Procedure for greasing boom cylinder base end fittings.

Swing Bearing Fittings

Procedure for greasing swing bearing fittings.

Swing Gear

Procedure for greasing the swing gear fitting.

Boom Pins

Procedure for greasing boom pin fittings.

Boom Cylinder Rod End

Procedure for greasing boom cylinder rod end fittings.

Arm Cylinder Head End

Procedure for greasing arm cylinder head end fittings.

Arm Cylinder Rod End

Procedure for greasing arm cylinder rod end fittings.

Arm-to-Boom Pin

Procedure for greasing the arm-to-boom pin fitting.

Bucket Cylinder Head End

Procedure for greasing bucket cylinder head end fittings.

Bucket Linkages

Procedure for greasing bucket linkage fittings.

Bucket

Procedure for greasing bucket pin fittings.

Lubricate the Cab Door Hinges and Front Window Slide Rail

Lubrication of cab door hinges and window slide rails.

Cab

Checks related to the operator's cab.

Check the Grab Handles and Steps

Inspection of grab handles and steps for security and cleanliness.

Check Doors and Locks

Verification that doors and locks function properly.

Check the Decals

Ensures all safety decals are visible and legible.

Check the Sheet Metal

Inspection of sheet metal for damage or loose fasteners.

Clean and Check the Upper Structure and Undercarriage

Overall cleaning and inspection of the machine's main structures.

Perform a Structural Inspection

Inspection for signs of damage or excessive wear on the machine structure.

Inspect Windshield Wiper and Washer Nozzle

Inspection and adjustment of the windshield wiper and washer system.

Bucket

Procedure for replacing bucket teeth.

Replace the Bucket Teeth

Step-by-step guide for replacing worn bucket teeth.

Specifications

Machine Dimensions

Provides overall dimensions of the machine.

Operating Ranges

Illustrates the machine's working and digging ranges.

Technical Specifications

Lists detailed technical data for the machine's components.

Lift Chart

Provides load capacity data based on radius and height.

Optional Equipment

Optional Equipment Selection

Guidance on selecting and installing optional equipment.

Read Equipment Instructions

Emphasizes reading manufacturer's instructions for optional equipment.

Installation and Removal Precautions

Safety precautions for installing and removing optional equipment.

Equipment Operation Precautions

Safety measures for operating the machine with optional equipment.

Optional Equipment System Functions

Overview of system functions for optional equipment.

Equipment Controls

Details on the controls for optional equipment.

Stop Valves

Operation of the stop valves for hydraulic flow control.

Return Flow Selector Valve

Operation of the valve for one-way or two-way hydraulic flow.

Monitor Tool Selection

Procedure to select work tools and adjust hydraulic flow via the monitor.

Install Optional Equipment

Step-by-step instructions for installing optional equipment.

Remove Optional Equipment

Step-by-step instructions for removing optional equipment.

Optional Equipment Controls

How to operate optional equipment using joystick controls.

Breaker Control

Operation of the breaker attachment using joystick controls.

Shear Control

Operation of the shear attachment using joystick controls.

Related product manuals