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SY225C LC
SANY SY225C LC User Manual
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SANY
Part Number
SSY004846200
SY215C LC/SY225C LC Exca
vator
Operation and Maintenance Manual
2
Table of Contents
Table of Contents
5
Introduction
15
About this Manual
16
Documentation Package
17
Operation and Maintenance Manual
17
Parts Manual
17
Maintenance Log
17
Organization of this Manual
18
Introduction
18
Machine Controls
18
Machine Operation
18
Maintenance
18
Optional Equipment
18
Safety
18
Specifications
18
Table of Contents
18
Machine Applications
19
Machine Directions
19
Product Identification Plate
20
Serial Number Location
20
Record of Serial Number and Dealer Information
21
SANY Contact Information
21
Correction Request Form
22
Glossary of Acronyms
23
Safety
25
General Safety
27
Hazard Alerts in this Manual
27
Machine Decals
27
Operator Safety Information
28
Authorized Use of this Machine
29
Machine Safety
29
Mount and Dismount the Machine
29
Unauthorized Machine Modifications
29
Unauthorized Use of this Machine
29
Electrical Fires
30
Escape Tool
30
Fire Extinguisher
30
Fire Safety
30
Crushing Hazard
31
Diesel Engine Exhaust
31
In Case of Fire
31
Lockout/Tagout Procedure
32
Maintenance Safety
32
Adding Fluids to the Machine
33
Cleaning the Machine
33
Fluid Systems
33
High-Pressure Fluid Lines
33
Refueling
33
Accumulator
34
Battery Safety
34
Disconnect the Battery
34
Electrical System
34
Hearing Protection
35
Job Safety
35
Personal Protective Equipment (PPE)
35
Inclined Areas
36
Snow or Frozen Surfaces
36
Travel and Operation Precautions
36
Avoid Backover Accidents
37
Dust and Chemical Hazards
37
Environmental Precautions
37
Precautions in High-Voltage Areas
38
Machine Controls
39
Exterior Components
41
Cab Interior
42
Machine Controls
43
Seat and Seat Belt
43
Hydraulic Lockout Control Lever
44
Emergency Stop Switch
45
Left Control Console
46
Left Joystick Buttons
46
Climate Control Panel
47
Radio Control Panel
49
Right Control Console
51
Key Switch
52
Right Joystick Buttons
52
12V Power Supply Socket
53
Throttle Control Dial
53
Stationary Regeneration Switch
54
Regeneration Disable Switch
55
Travel Alarm Silence Switch
56
Work Light Switch
56
Travel Alarm Switch
57
Windshield Washer Switch
57
Windshield Wiper Switch
57
Joystick Controls
58
Pattern Change (SAE/BHL) Valve
58
SAE/BHL Joystick Operating Modes
58
SAE Mode
59
BHL Mode
60
Travel Control Levers/Pedals
61
Auto Idle Function
62
Batteries
62
24V Power Supply Socket
63
Battery Disconnect Switch
63
Fuses
64
Monitor
65
Date and Time
66
Diesel Exhaust Fluid (DEF) Level
66
Engine Speed
66
Fuel Level
66
Home Screen
66
Home Screen Display Icons
66
Machine Service Hours
66
System Service Icons
66
Throttle Control Dial Setting
66
Work Mode
66
Engine Coolant Temperature
67
Home Screen Function Icons and Function Buttons
67
Installed Equipment
67
Periodic Maintenance Prompt
67
Main Menu Screen
68
Password Screen
69
Work Parameters Screens
69
Maintenance Info Screen
70
Error Codes Screen
71
System Setting Menu Screen
72
Date/Time Setting Screen
73
Screen Backlight
74
Data Unit Setting Screen
75
Time Format Setting Screen
76
Language Setting Screen
77
Machine Configuration Screen
78
Tool Select Screen
78
Breaker
79
Bucket
79
Shear
80
Machine Operation
83
General Job Safety
86
Operator Responsibilities
86
Work Area
86
Daily Maintenance Record Check
87
Operation and Maintenance Manual Check
87
Seat Belt Usage
87
Cleaning the Cab Interior
88
Cleaning the Machine
88
Cleaning the Machine Exterior
88
Prestart Checks and Adjustments
88
Check Fluid Levels
89
Diesel Exhaust Fluid (DEF) Level
89
Engine Coolant Level
89
Engine Oil Level
89
Fuel Level
89
Hydraulic Oil Level
89
Mirror Adjustment
89
Primary Fuel Filter/Water Separator
89
Windshield Washer Fluid
89
Electrical Component Checks
90
Lights and Warning Devices
90
Check the Fuses
91
Starting the Engine
91
Cold Weather Starting
94
Idling the Engine
98
Warm-Up Operation
98
Jump-Start the Engine
99
New Machine Break-In
101
Engine Shutdown Procedure
102
Inspection after Engine Shutdown
102
Machine Moving Precautions
103
Travel Operations
103
Track Direction
104
Travel with Undercarriage Reversed
104
Backward Travel
105
Forward Travel
105
Right Turn
105
Stopping the Machine
105
Left Turn
106
Spot Turning
106
To the Left
106
To the Right
106
Incline
107
Arm - SAE Mode
108
Pattern Change (SAE/BHL) Valve Operation
108
Swing - SAE/BHL Mode
108
Work Equipment Controls
108
Arm - BHL Mode
109
Boom - BHL Mode
109
Boom - SAE Mode
109
Bucket - SAE/BHL Mode
109
Never Operate with Bucket Force
110
Restricted Operation
110
Never Use Swing Force
111
Never Use Traveling Force
111
Do Not Operate a Cylinder to the Stroke End
112
Never Operate Using Machine Weight
112
Avoid Dozer Blade Impact
113
Avoid Shifting Travel Direction Suddenly
113
Excavating Hard Ground
113
Support Dozer Blade
113
General Travel Instructions
114
Operations in Water
115
Precautions When Driving on an Incline
116
Engine Stalls on an Incline
118
Operating on Soft Ground
118
One Track Stuck
119
Removing a Stuck Machine
119
Two Tracks Stuck
119
Towing Hole for a Light Load
120
Towing the Machine
120
Backhoe Operation
121
Recommended Operations
121
Digging a Trench
122
Leveling Operation
122
Vehicle Loading
122
Operating Precautions
123
After the Cold Season
124
Battery in Cold Weather
124
Cold Weather Operation
124
Engine Coolant in Cold Weather
124
Track Cleaning in Cold Weather
124
Machine Storage in Cold Weather
125
After Daily Operation
126
Overnight Storage
127
Park and Store the Machine
127
Long-Term Storage
129
Short-Term Storage
129
During Storage
130
Return to Service
130
Loading and Unloading
132
Transportation Information
132
Transportation Method
132
Loading the Machine
133
Unloading the Machine
136
Lifting the Machine
137
Maintenance
141
Checks after Maintenance or Repairs
145
Checks before Maintenance or Repairs
145
Genuine SANY Replacement Parts
145
Hour Meter Reading
145
Maintenance Information
145
Collect Oil Sample
146
Fuel Tank Strainer
146
Installation of Hydraulic Hoses
146
Oil and Filter Inspection
146
Preventing Contamination
146
SANY-Approved Lubricants
146
Cleaning the Machine
147
Inspection and Maintenance in Adverse Environments
147
Mud, Rain, or Snow Conditions
147
Securing Access Covers and Compartment Doors
147
Weld, Drill, Cut, or Grind on the Machine
147
Check the Maintenance Log
148
Cold Environments
148
Dusty Environments
148
Near Ocean (Salt Air) Environments
148
Other Weather Environments
148
Daily Inspection and Maintenance
149
Diesel Exhaust Fluid (DEF)
150
Hydraulic Oil Description
150
Lubrication and Grease
150
Recommended Lubricants, Fuel, and Engine Coolant
150
Windshield Washer Fluid
150
Engine Coolant
151
Fuel
151
Capacities
153
Hydraulic Oil/Temperature Data
153
Other Approved Products
154
Daily or 10 Hours
155
Maintenance Schedule
155
Secure the Machine for Maintenance
155
When Required
155
After the First 50 Hours
156
Weekly or 50 Hours
156
Monthly or 250 Hours
157
Months or 500 Hours
157
Months or 1000 Hours
158
After Maintenance Is Completed
159
Annually or 2000 Hours
159
Hydraulic Breaker Maintenance Interval
159
Lubrication Chart
160
Maintenance Procedures
161
Relieve Hydraulic System Pressure
161
Check Accumulator Function
162
Check the Aftertreatment Exhaust Piping
163
Check the Air Conditioning Operation
163
Check and Adjust the Air Conditioner Compressor Belt
164
Check the Air Conditioner Compressor Belt
164
Check the Air Conditioner Fresh-Air and Recirculation Filters
167
Check the Air Intake and Charge Air Pipes
168
Check the Backup Camera
169
Check the Batteries
169
Replace the Batteries
171
Install the Bucket
173
Remove the Bucket
173
Replace the Bucket
173
Check Doors and Locks
174
Check the Crankcase Breather Tube
174
Check the Decals
174
Replace the Crankcase Ventilation Filter
174
Replace the Diesel Exhaust Fluid (DEF) Pump Filter
175
Check the Diesel Exhaust Fluid (DEF) Level
176
Check the Electrical System
180
Replace the Engine Air Filter
180
Check the Engine Air Filter System
182
Check the Engine Belts
184
Change the Engine Coolant
185
Check the Engine Coolant Level
187
Change the Engine Oil and Filter
189
Check the Final Drive
192
Check the Final Drive Oil Level
193
Change the Final Drive Oil
194
Check the Escape Tool
195
Check the Fire Extinguisher
195
Check the Front Window Locks
195
Check the Fuel Level
196
Check the Fuel Lines
196
Drain the Fuel Tank
196
Check the Fuel Tank Strainer
197
Fill the Fuel Tank
197
Check the Grab Handles and Steps
198
Check the Hydraulic Hoses and Lines
198
Add Hydraulic Oil
199
Change the Hydraulic Oil
201
Replace the Hydraulic Pilot Filter Element
206
Check the Hydraulic Pump
208
Replace the Hydraulic System Breather Filter
208
Replace the Hydraulic Tank Return Filter
211
Adjust the Mirrors
213
Check the Idler
213
Collect Oil Samples
213
Collect a Hydraulic Oil Sample
214
Collect an Engine Oil Sample
214
Collect a Final Drive Oil Sample
216
Collect a Swing Drive Oil Sample
216
Check the Pattern Change (SAE/BHL) Valve
219
Replace the Primary and Secondary Fuel Filter
220
Drain the Primary Fuel Filter
221
Check the Hydraulic Pump Mounting Fasteners
222
Check the Radiator, Oil Cooler, and Air Conditioner Condenser
223
Check the Seat Belt
224
Check the Sheet Metal
224
Check the Stationary Regeneration
225
Perform a Structural Inspection
226
Check the Swing Bearing Fasteners
227
Lubricate the Swing Drive Bearing
227
Check the Swing Drive
228
Check the Swing Drive Fasteners
229
Change the Swing Drive Oil
230
Check the Swing Grease Bath Level
233
Check the Carrier Roller Fasteners
234
Check the Track Assemblies
235
Check the Track Fasteners
235
Check and Adjust Track Tension
236
Check Track Tension
236
Increase the Track Tension
237
Decrease the Track Tension
238
Bucket
239
Clean and Check the Upper Structure and Undercarriage
239
Replace the Bucket Teeth
239
Machine Dimensions - SY215C LC
249
Operating Ranges - SY215C LC
250
Lift Chart Standard Arm - SY215C LC
252
Technical Specifications - SY215C LC
253
Machine Dimensions - SY225C LC
255
Operating Ranges - SY225C LC
256
Lift Chart Standard Arm - SY225C LC
258
Technical Specifications- SY225C LC
259
Optional Equipment
261
Optional Equipment Operation Precautions
262
Optional Equipment Safety
262
Optional Equipment Selection
262
Read Equipment Instructions
262
Removal and Installation Precautions
262
Equipment Control Elements
263
Optional Equipment Control
263
Stop Valves
263
Return Flow Selector Valve
264
Attach Optional Equipment
265
Optional Equipment Operation
265
Optional Equipment Control
267
Proportional Flow Control
268
Rotational Flow Control
268
4
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SANY SY225C LC Specifications
General
Operating Weight
22, 500 kg
Swing Speed
11.5 rpm
Max Digging Depth
6620 mm
Engine Model
ISUZU
Travel Speed
5.5 km/h
Bucket Capacity
0.9 m³
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