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Sanyo KS3032 User Manual

Sanyo KS3032
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1
S4359249
INSTALLATION INSTRUCTIONS
SANYO FISHER COMPANY
A DIVISION OF SANYO NORTH
AMERICA CORPORATION
21605 Plummer Street
Chatsworth, CA91311
IMPORTANT Page
Please Read Before Starting .................................. 2
1. GENERAL ............................................................. 3
1-1. Tools Required for Installation (not supplied)
1-2. Accessories Supplied with Unit
1-3. Optional Copper Tubing Kit
1-4. Type of Copper Tube and Insulation Material
1-5. Additional Materials Required for Installation
1-6. Operating Range
1-7. Tubing Length
2. SELECTING THE INSTALLATION SITE ............ 7
Indoor Unit
Outdoor Unit
2-1. Air Discharge Chamber for Top Discharge
2-2. Wind Shield for “CL” Model
3. HOW TO INSTALL THE INDOOR UNIT ............ 10
Recessed Type (XS Type) ................................ 10
3-1. Suspending the Indoor Unit
3-2. Preparation for Suspending
3-3. Placing the Unit Inside the Ceiling
3-4. Installing the Drain Piping
3-5. Checking the Drainage
3-6. Before Installing the Ceiling Panel
3-7. Installing the Ceiling Panel
3-8. When Removing the Ceiling Panel for
Servicing
3-9. Duct for Fresh Air
Ceiling-Mounted Type (TS Type)..................... 18
3-10. Suspending the Indoor Unit
3-11. Duct for Fresh Air
3-12. Installing the Drain Piping
Wall-Mounted Type (KS Type) ........................ 22
3-13. Removing the Wall Fixture from the Unit
3-14. Selecting and Making a Hole
3-15. Installing the Wall Fixture onto Wooden or
Gypsum Wall
3-16.
Removing the Casing to Install the Indoor Unit
3-17. Removing the Grille to install the Indoor Unit
3-18. Preparing the Indoor Side Tubing
3-19. Wiring Instructions
3-20. Wiring Instructions for Inter-Unit Connections
3-21. Shaping the Tubing
3-22. Installing the Drain Hose
4. HOW TO INSTALL THE REMOTE
CONTROL UNIT ................................................. 33
Wireless Remote Control Unit
4-1. Mounting on a Wall (except KS2432A)
4-2. Mounting on a Wall (KS2432A only)
Wired Remote Control Unit (Option) (except 2432A)
4-3. Installing the Wired Remote Control Unit
CONTENTS
— Split System Air Conditioner —
85464359249001
5. ADDRESS SWITCHES (except KS2432A) ....... 36
5-1. Finding the Address Switches
5-2. Switch Positions for 2 Units or 2 Groups of
Units
6. HOW TO INSTALL THE OUTDOOR UNIT ........ 37
6-1. Removing the Protective Spacer for
Transportation
6-2. Installing the Outdoor Unit
6-3. Tubing Direction
7. ELECTRICAL WIRING ....................................... 38
7-1. General Precautions on Wiring
7-2. Recommended Wire Length and Wire
Diameter for Power Supply System
7-3. Wiring System Diagram
7-4. Examples of Incorrect Wiring
7-5. How to Connect Wiring to the Terminal
8. HOW TO PROCESS TUBING ........................... 41
8-1. Use of the Flaring Method
8-2. Flaring Procedure with a Flare Tool
8-3. Precaution before Connecting Tubes Tightly
8-4. Precautions during Brazing
8-5. Connecting Tubing between Indoor and
Outdoor Units
8-6. Insulating the Refrigerant Tubing
8-7. Taping the Tubes
8-8. Finishing the Installation
9. AIR PURGING .................................................... 44
Air Purging with a Vacuum Pump
(for Test Run)
10.TEST RUN .......................................................... 47
10-1. Preparing for Test Run
10-2. Performing Test Run
10-3. Performing Test Run with Optional Wired
Remote Control Unit
Basic Functions of the Service Valves
Pump Down
Units should be installed by licensed contractor
according to local code requirements
Model Combinations
Combine indoor and outdoor units only as listed below.
Indoor units Outdoor units
XS2432 (PNR-XS2432) C2432A
TS2432 CL2432A
KS2432
KS2432A
KS3032 C3032A
CL3032A
XS3632 (PNR-XS3632) C3632A
TS3632 CL3632A
KS3632
XS4232 (PNR-XS3632) C4232A
TS4232 CL4232A
Power Supply: 60Hz, single-phase, 208/230 V

Table of Contents

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Sanyo KS3032 Specifications

General IconGeneral
Power Supply220-240V, 50Hz
RefrigerantR410A
Power Consumption (Heating)800W
Operating Temperature (Cooling)18°C to 43°C
Operating Temperature (Heating)-7°C to 24°C
Dimensions (Outdoor Unit)700 x 240 x 240 mm

Summary

IMPORTANT SAFETY INFORMATION

Please Read Before Starting

Crucial safety and operating guidelines to follow before installation and service.

GENERAL INFORMATION AND SITE SELECTION

General Unit Specifications and Materials

Covers tools, accessories, tubing types, operating range, and additional installation materials.

Installation Site Selection Guidelines

Recommendations for choosing optimal indoor and outdoor unit locations and spacing.

INDOOR UNIT INSTALLATION

Recessed Type (XS) Installation Steps

Procedures for installing the XS type indoor unit, including suspension, drain, and paneling.

Ceiling-Mounted Type (TS) Installation Steps

Steps for installing the TS type indoor unit, focusing on suspension and drain connections.

Wall-Mounted Type (KS) Installation Steps

Detailed guide for KS type installation, including wall fixture, tubing, and wiring.

Duct for Fresh Air Installation

Instructions for connecting air intake chambers and ducts for fresh air supply.

REMOTE CONTROL AND ADDRESS SETTINGS

Remote Control Unit Installation

Procedures for mounting wireless and wired remote control units.

Address Switch Configuration

Setting unit addresses for proper remote control operation and multi-unit setup.

OUTDOOR UNIT AND TUBING INSTALLATION

Outdoor Unit Installation and Mounting

Guidelines for securely installing the outdoor unit on a solid base.

Refrigerant Tubing Processing and Connection

Steps for flaring, connecting, insulating, and taping refrigerant tubing.

ELECTRICAL WIRING, AIR PURGING, AND TEST RUN

Electrical Wiring Precautions and Connections

Essential safety guidelines and methods for connecting electrical wiring.

Air Purging and Vacuum Pump Operation

Procedure for removing air and moisture from the system using a vacuum pump.

Test Run Procedures

Steps to verify proper operation after installation and purging.

Service Valve Functions and Pump Down

Explanation of service valve operations and the pump down procedure.

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