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Scania DI16 PDE User Manual

Scania DI16 PDE
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en-GB 3 169 841
Issue 17.0
Operator's manual
DI16 PDE Marine engine
Important information
Serious risk of injury
When working on the engine, e.g. when adjusting the drive belts and clutch, or when changing oil, it is im-
portant not to start the engine. The engine could be damaged, but more importantly there is a serious risk of
injury.
Secure the starting device or disconnect a battery cable before working on the engine. This is especially im-
portant if the engine has a remote starter or automatic starting.
WARNING!
This warning symbol and text can be found next to those maintenance items where it is particularly impor-
tant to bear in mind the risk of injury.

Table of Contents

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Scania DI16 PDE Specifications

General IconGeneral
BrandScania
ModelDI16 PDE
CategoryEngine
LanguageEnglish

Summary

Important information

Serious risk of injury

Highlights the serious risk of injury when working on the engine and not preventing it from starting.

Start of warranty

Introduction

Certification

Explains Scania's guarantee for engine conformity and requirements for maintaining certified configuration.

Power classes

Environment and safety

Environmental liability

Details Scania's commitment to environmentally friendly engines and user responsibility for maintenance.

Information on parts with particularly hazardous substances

Information regarding components containing hazardous substances as per REACH regulations.

Safety

Different types of advisory

Explains the different types of advisories used in the manual, such as Warning!

Warnings and advisories

Safety precautions for running the engine

Provides essential safety precautions for operating the engine, including daily maintenance checks.

Fuel

Refuelling

Details safety precautions and procedures for refuelling the engine to prevent fire and explosion risks.

Hazardous gases

Warns about starting the engine in enclosed spaces due to toxic exhaust gases.

Starter lock

Starter gas

Driving

Safety precautions for handling materials

Fuel and lubricating oil

Covers flammability of fuels and lubricants and safe storage of related materials.

Batteries

Warns about the flammable and explosive nature of gases produced by batteries.

Chemicals

Highlights hazards associated with chemicals like glycol and anti-corrosive agents.

Reductant

Provides handling instructions for reductant (AdBlue) and its safety precautions.

Safety precautions for maintenance

Switch off the engine

Emphasizes switching off the engine and securing it before maintenance to prevent injury.

Hot surfaces and fluids

Warns about the risk of burns from hot engine parts and fluids.

Lubrication system

Scania Engines engine warranty for marine engines

Emission control systems warranty

Details warranty for emission control systems and their compliance with regulations.

Parts covered by the Warranty

General warranty limitations

Outlines general limitations on the warranty and responsibilities for maintenance.

Specific warranty exclusions

Customer support

Provides contact information for warranty service and additional support from Scania USA.

Engine data plate

Component identification

Engine

Illustrates and labels key components of the Scania DI16 engine.

SCR system

Starting and driving

Checks before first start

Lists essential checks to perform before the engine is started for the initial operation.

Reductant tank

Describes the component parts and volume of the reductant tank.

Starting the engine

Starting at low temperatures

Provides guidance on starting the engine in cold weather conditions.

Driving

Engine speed range

Defines the engine's operating speed range, including low idling specifications.

Limp home operation

Driving at high altitude

Coolant temperature

Oil pressure

Alarm levels, engines without SCR system

Details alarm levels for oil pressure in engines without an SCR system.

Alarm levels, engines with SCR system

Details alarm levels for oil pressure in engines equipped with an SCR system.

Charging indicator lamp

Belt transmission

Engine shutdown

Checks after driving

Maintenance

Lubrication system

Covers maintenance tasks related to the engine's lubrication system.

Air cleaner

Details maintenance procedures for the air cleaner system.

Cooling system

Outlines maintenance tasks for the engine's cooling system.

Fuel system

Covers maintenance procedures for the engine's fuel system.

Miscellaneous

Includes other maintenance points not covered in specific systems.

Lubrication system

Oil grade

Specifies the recommended engine oil grades and quality requirements based on viscosity and temperature.

Labels for filled engine oil grade

Oil analysis

Checking the oil level

Maximum angles of inclination during operation

Details permissible operating angles for the engine based on oil sump type.

Changing the oil

Cleaning the centrifugal oil cleaner

Operational testing of the centrifugal oil cleaner

Renewing the oil filter

Renewing the reversible oil filter

Air cleaner

Reading the vacuum indicator

Explains how to interpret the vacuum indicator for air filter replacement.

Renewing the air cleaner filter element and safety cartridge

Renewing an air filter with a non-renewable element

Cooling system

Coolant

Provides information on coolant types, properties, and recommended mixtures with antifreeze.

Water

Specifies the quality of water to be used with coolant mixtures.

Antifreeze and corrosion protection

Details the requirements for antifreeze and corrosion protection in Scania engines.

Addition of antifreeze and corrosion protection to water

Guides on the correct percentage of antifreeze and corrosion protection for coolant mixtures.

Risk of freezing

Recommended Scania products

Scania concentrate

Antifreeze and corrosion protection concentration table, litres

Antifreeze and corrosion protection concentration table, US gallons

Checking the coolant level

Checking the coolant's antifreeze and corrosion protection

Checking the sacrificial anodes

Checking the sea water pump impeller

Renewing the sea water pump impeller

Special tools

Lists special tools required for renewing the sea water pump impeller.

Changing the coolant and cleaning the cooling system

Draining coolant

Provides instructions and special tools for draining coolant from the cooling system.

Draining the sea water circuit

Removing the charge air cooler

Removing the heat exchanger

Cleaning the heat exchanger

Fitting the heat exchanger

Fitting the charge air cooler

Internal cleaning: Removing oil and grease in the cooling system

Internal cleaning: Removing deposits in the cooling system

Filling coolant

Special tools

Lists special tools required for filling the cooling system with a large amount of coolant.

Fuel system

Cleanliness requirements

Emphasizes the critical importance of cleanliness when working on the fuel system.

Checking the fuel level

Instructs on checking and filling the fuel level as necessary.

Draining and renewing the single water separating prefilter (option)

Draining the reversible water separating prefilter (option)

Renewing the reversible water separating prefilter (option)

Renewing the fuel filter

Renewing and venting reversible fuel filters (option)

Bleeding the fuel system

Venting the fuel system using a suction tool

Details the procedure for bleeding the fuel system using a suction tool for efficient venting.

Venting the fuel system using a hand pump

Other

Checking the drive belt

Provides instructions for checking the drive belt for cracks, wear, and proper fitting.

Checking for leakage

Checking and adjusting the valve clearance and unit injectors

Special tools

Lists special tools required for checking and adjusting valve clearance and unit injectors.

Checking and adjusting the valve clearance

Checking and adjusting the unit injectors

Renewing the reductant filters

Quality requirements for fuel

Diesel

Describes the quality characteristics and requirements for diesel fuel used in Scania engines.

Sulphur content

Permitted sulphur content in diesel

Diesel with a higher sulphur content than 500 ppm for engines with SCR systems

Discusses the impact of high sulphur diesel on SCR systems and engine performance.

Temperature dependence of diesel

DMX and DMA diesel

Biodiesel (FAME)

Use of biodiesel

Explains Scania's approval and recommendations for using biodiesel in engines, including SCR systems.

Maintenance interval

Details how biodiesel affects maintenance intervals for filters and engine oil.

Renewable diesel (HVO)

Gas-to-liquids (GTL)

Reductant with SCR

32.5% by weight of urea

Specifies requirements for 32.5% urea reductant to comply with emission standards.

40% by weight of urea

Specifies requirements for 40% urea reductant to comply with emission standards.

Preparing the engine for storage

Preservative products

Lists and describes preservative oil and coolant needed for engine storage.

Preservative fuel

Details requirements for preservative fuel, including limits on biodiesel and sulphur content.

Preparations for storage

Batteries

Storage

Provides guidelines for storing the engine after preparation for long-term storage.

When the engine is to be taken into operation again

Outlines the procedures for preparing a stored engine for renewed operation.

Technical data

General data

Presents general technical specifications and configurations of the Scania marine engine.

Lubrication system

Intake system

Provides technical data related to the engine's intake system, including pressure drops.

Cooling system

Lists technical data for the cooling system, such as coolant volume, temperature, and thermostat specifications.

Injection system

Electrical system

Details specifications for the engine's electrical system components like starter and alternator.

Material content

Provides an approximate percentage breakdown of materials used in the engine's construction.

Recycling

Outlines recommended recycling methods for different engine materials and components.

Tightening torque for screw joint

Screws and nuts

Specifies tightening torques for various metric hexagon and flange screws and nuts.

Hose clamps

Scania Assistance

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