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Scania DI16 User Manual

Scania DI16
60 pages
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Operator's Manual
DI16
EMS with S6/PDE
Marine engine
opm_d16mar_en-GB 2 291 675
IMPORTANT INFORMATION
When working on the engine, for example adjusting drive belts, changing the oil or adjusting the
clutch, it is important not to start the engine. The engine may be damaged and there is a
SERIOUS RISK OF INJURY
For this reason, always secure the starting device or disconnect a
battery cable before working on the engine.
This is especially important if the engine has a remote starter or automatic starting.
This warning symbol and text is reproduced beside those inspection points where the risk of injury
is particularly great.
!
COMMISSIONING REPORT - WARRANTY
When the start-up report has been filled in and sent to Scania, you have a 1-year warranty from the date of
entry into service.
Also fill in the particulars below as this can make things easier if you need to contact a workshop for example.
Engine serial number
Date of entry into service
Power class, see page 5
User's name and address
Signature
Engine type
Variant
Engine type and variant are indicated on the engine type plate

Table of Contents

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Scania DI16 Specifications

General IconGeneral
Engine TypeDiesel
Displacement16.4 liters
Fuel TypeDiesel
Cooling SystemLiquid-cooled
ConfigurationV8
Bore130 mm
Stroke154 mm
AspirationTurbocharged
TurbochargerYes
AftertreatmentSelective Catalytic Reduction (SCR) and Diesel Particulate Filter (DPF)
Fuel SystemCommon rail
Torque Output3500 Nm

Summary

Important Information

General Warnings

Key safety warnings for engine operation and maintenance.

Commissioning Report

Section for recording engine commissioning details and warranty information.

Engine Overview

Environmental Responsibility

Scania's commitment to environmentally friendly engine development.

Certified Engines

Information on engines approved for emissions certification standards.

Power Classes

Power Class Definitions

Details on the four different operational power classes for Scania engines.

Safety Information

General Safety Guidelines

General safety guidelines to avoid injury and damage.

Running Safety Precautions

Safety measures to follow while the engine is running.

Material and Maintenance Safety

Material Handling Safety

Safety precautions for handling fuels, oils, and chemicals.

Care and Maintenance Safety

Safety measures for engine upkeep and repairs.

System Safety Precautions

System Safety

Safety guidelines for electrical, fuel, cooling systems, and before starting.

Type Designations

Engine Code Explanation

Explanation of the engine type designation code and its components.

EMS Engine Management System

EMS System Overview

Description of the Engine Management System and its components.

EMS Sensor Locations

Sensor Location Diagram

Diagram showing the location of sensors for the EMS.

EMS Troubleshooting

EMS Fault Code Procedures

Procedures for reading and clearing EMS control unit fault codes.

EMS Coordinator Fault Codes

Coordinator Fault Code Procedures

Procedures for reading and clearing EMS coordinator fault codes.

Starting and Running the Engine

First Start Procedures

Steps for the initial engine start and checks.

Pre-Operation Checks

Checks Before Running

Pre-operation checks to ensure engine readiness.

Starting the Engine

Step-by-step guide on how to start the engine safely.

Engine Operation

Engine Running Guidelines

Information on operating the engine at different speeds and conditions.

Starting at Low Temperatures

Procedures for starting the engine in cold weather conditions.

Engine Monitoring and Alarms

Coolant Temperature and Oil Pressure

Normal and alarm levels for coolant temperature and oil pressure.

Engine Shutdown and Post-Checks

Stopping the Engine

Correct procedures for shutting down the engine.

Checks After Running

Post-operation checks to perform after stopping the engine.

Maintenance Programme

Maintenance Intervals Overview

Overview of maintenance tasks based on operating hours and time.

Inspection Schedule Details

Maintenance Schedule Summary

Detailed schedule for lubrication, cooling, air, fuel, electrical, and misc. maintenance.

Lubrication System

Oil Grade and Analysis

Recommended oil grades, viscosities, and oil analysis for engine health.

Oil Change Procedures

Oil Level Check and Oil Change

Steps for checking oil level and performing an oil change.

Centrifugal Oil Cleaner Maintenance

Centrifugal Oil Cleaner Servicing

Procedures for cleaning the centrifugal oil cleaner.

Oil Filter Renewal

Oil Filter Replacement

Steps for renewing the engine oil filter.

Cooling System

Coolant Level Checks

Procedures for checking and topping up engine coolant level.

Sacrificial Anodes and Impeller

Anode and Impeller Checks

Checks for sacrificial anodes and sea water pump impeller.

Coolant Checks and Composition

Coolant Appearance, Glycol, and Inhibitor

Checking coolant appearance, glycol content, and corrosion inhibitor.

Changing the Coolant

Coolant Draining and Refilling

Procedures for draining and refilling the engine coolant.

Cooling System Cleaning

Heat Exchanger Cleaning

Detailed steps for cleaning the engine heat exchanger unit.

Charge Air Cooler

Charge Air Cooler Servicing

Procedures for dismantling, cleaning, and reassembling the charge air cooler.

Air Cleaner

Vacuum Indicator Check

Checking the vacuum indicator for air filter condition.

Filter Element Cleaning/Renewal

Procedures for cleaning or renewing the air filter element.

Fuel System

Fuel Level and Water Separating Filter

Checking fuel level and draining the water separating filter.

Fuel Filter Renewal

Steps for renewing the main fuel filter.

Bleeding the Fuel System

Fuel System Bleeding Procedure

Procedures for bleeding the fuel system after filter changes or dry runs.

Electrical System

Battery Checks

Procedures for checking battery electrolyte level, charge, and cleaning.

Battery and Coolant Monitor

Battery Renewal

Steps for disconnecting and reconnecting the battery.

Coolant Level Monitor Check

Checking the function of the optional coolant level monitor.

Miscellaneous Maintenance

Drive Belt Check

Checking the condition and tension of the drive belt.

Leak Checks

Engine Leak Checks

Daily checks for oil, coolant, fuel, and exhaust leaks.

Valve Clearance Adjustment

Valve Clearance Check and Adjustment

Checking and adjusting valve clearances.

PDE Injector Adjustment

PDE31 Injector Adjustment

Procedure for adjusting the rocker arm on PDE31 unit injectors.

PDE32 Injector Adjustment

Procedure for adjusting the rocker arm on PDE32 unit injectors.

Preparation for Storage

Engine Storage Procedures

Steps for preparing the engine for short and long-term storage.

Preservative Coolant and Fuel

Using special coolant and fuel for engine preservation.

Storage Preparations

Preservative Oil and Storage Preparations

Using preservative oil and general preparations for storage.

Engine Take-Up from Storage

Engine Storage and Preparation for Use

Storing the engine and procedures for taking it back into operation.

Technical Data

General Engine Specifications

Key engine dimensions, displacement, and performance specifications.

Lubrication System Data

Oil pressure specifications and crankcase pressure.

System Specifications

Fuel, Cooling, and Electrical Data

Data for fuel, cooling, and electrical systems.

Diesel Fuel Specifications

Diesel Fuel Quality Requirements

Requirements and standards for diesel fuel quality.

EC Declaration of Conformity

Conformity Statement

Formal declaration of engine compliance with EU directives for recreational craft.

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