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Scania DC13 XPI - User Manual

Scania DC13 XPI
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en-GB 2 893 529
Issue 11.0
Operator's manual
DC13 XPI Industrial engine
Important information
Serious risk of injury
When working on the engine, for example when adjusting drive belts and the clutch, or when changing the
oil, it is important not to start the engine. The engine could be damaged, but more importantly there is a
serious risk of injury.
For this reason, always secure the starting device or disconnect a battery cable before working on the engine.
This is especially important if the engine has a remote starter or automatic starting.
WARNING!
This warning symbol and text can be found next to those maintenance items where it is particularly impor-
tant to bear in mind the risk of injury.
IMPORTANT!
The owner is responsible for making sure that maintenance is carried out on time and in accordance with
the instructions.
The owner must entrust the maintenance, renewal and repair of emission-related components and systems
to a qualified workshop or person.
404 101

Table of Contents

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Scania DC13 XPI Specifications

General IconGeneral
BrandScania
ModelDC13 XPI
CategoryEngine
LanguageEnglish

Summary

Important Information

Serious Risk of Injury

Warning about the danger of working on the engine without securing it.

Start of Warranty

Warranty Start Report

Instructions and fields for reporting warranty start.

Scania Engines Engine Warranty for Industrial Engines

Emission Control Systems Warranty

Details of the warranty for emission control systems.

Warranty Period

Specifies the duration of the warranty coverage.

Parts Covered by the Warranty

Lists components included in the emission control warranty.

General Warranty Limitations

Outlines conditions that may limit warranty coverage.

Specific Warranty Exclusions

Details parts or conditions not covered by the warranty.

Customer Support

Contact information for warranty inquiries and support.

California Emission Control Warranty Statement

Your Warranty Rights and Obligations

Explains owner's rights and responsibilities regarding emission warranty.

Manufacturers Warranty Coverage

Specifies the terms of warranty coverage for emission components.

Owners Warranty Responsibilities

Outlines the owner's duties for maintaining warranty coverage.

SCR Catalytic Converter

Environmental Hazards

Information on the toxicity of vanadium pentoxide to the environment.

Environmental Protection Measures

Guidelines for safe disposal and handling of SCR catalytic converters.

Additional Considerations for SCR System Work

Safety advice and precautions when working on the SCR system.

Introduction

Certification

Requirements for maintaining engine certification and warranty.

Power Classes

Environment and Safety

Environmental Responsibility

Scania's commitment to environmentally friendly engine production.

Safety

General safety precautions for operating and maintaining Scania engines.

Different Types of Advisory

Explains the meaning of Warning, Important, and Note advisories.

Warnings and Advisories

General warnings and advisories for safe operation and maintenance.

Safety Precautions for Running the Engine

Specific safety measures to follow when the engine is running.

Safety Precautions for Handling Materials

Fuel and Lubricating Oil

Safety guidelines for handling flammable fuels and lubricants.

Batteries

Safety precautions when handling and charging batteries.

Chemicals

Safety advice for handling hazardous chemicals and preservative oils.

Reductant

Handling and safety precautions for reductant used in SCR systems.

Safety Precautions for Maintenance

Essential safety steps before performing engine maintenance.

Hot Surfaces and Fluids

Warning about risks of burns from hot engine components and fluids.

Electrical System

Electric Welding

Safety precautions and procedures for electric welding on or near the engine.

Batteries

Safety measures for handling batteries due to corrosive acid.

Before Starting

Checks and precautions before starting the engine.

Engine Data Plate

Component Identification

Engine Components

Illustration and labeling of major engine components.

Exhaust Gas Aftertreatment Management System

Stage IV;Tier 4 f and Stage IIIB;Tier 4 i SCR System

Overview of SCR system components for specific emission standards.

Stage V Exhaust Gas Aftertreatment System

Overview of exhaust gas aftertreatment system components for Stage V.

Starting and Running

Checks Before First Start

Essential checks to perform before the initial engine start.

Reductant Tank

Details on reductant tank sizes and filling precautions.

Checks Before Running

Daily maintenance checks required before operating the engine.

Starting the Engine

Procedures and warnings for starting the engine safely.

Engine Speed Range

Information on normal engine operating speed ranges.

Driving at High Altitude

Effects of high altitude on engine power and operating limits.

EMS Malfunction Warning

Interpretation of yellow and red warning lamps for engine management system faults.

Reaction to Low Reductant Level

How the engine reacts to low reductant levels based on emission stage.

Reaction to Fault in SCR System

Engine reactions to faults detected in the SCR system.

Regeneration of the Particulate Filter

Process and indicators for particulate filter regeneration.

Coolant Temperature

Normal operating temperatures and alarm levels for coolant.

Oil Pressure

Normal oil pressure ranges and alarm conditions.

Belt Transmission

Information on new belt transmission noise and its disappearance.

Raised Idling Rotational Speed for SCR Engines

Purpose and function of raising idling speed for SCR system heating.

Engine Shutdown

Procedures for safely shutting down the engine, including cooling.

Checks After Running

Post-operation checks, including coolant level and fluid top-ups.

Transporting Engines

Important precautions for protecting the engine during transport.

Maintenance

Maintenance Program Overview

Introduction to maintenance types (R, S, M, L, XL) and their intervals.

Cleaning the Engine

Instructions and safety warnings for cleaning the engine.

Engines with Few Hours of Operation

Specific maintenance requirements for engines with low operating hours.

Maintenance Interval

Detailed schedule of maintenance tasks based on operating hours or time.

Oil Change Intervals Stage V

Specific oil change intervals for Stage V engines and engines with 80L sumps.

Particulate Filter Maintenance Intervals

Guidelines for particulate filter renewal based on dynamic load.

Lubrication System

Oil Grade

Recommended engine oils and specifications based on particulate filter use.

Filled Engine Oil Grade Label

Information on applying and ordering engine oil grade labels.

Oil Analysis

Using oil analysis to extend oil change intervals and relevant conditions.

Checking the Oil Level

Procedures for checking engine oil level and topping up.

Maximum Angles of Inclination During Operation

Permissible operating angles based on oil sump type.

Changing the Oil

Step-by-step guide for draining and replacing engine oil.

Cleaning Upwards-Moving Centrifugal Oil Cleaner

Instructions for cleaning the oil cleaner rotor and cover.

Operational Testing of the Centrifugal Oil Cleaner

Procedure to test the centrifugal oil cleaner's functionality.

Renewing the Rotor in Downwards-Moving Centrifugal Oil Cleaner

Steps to remove and replace the rotor in the centrifugal oil cleaner.

Renewing the Oil Filter

Guide for replacing the engine oil filter element.

Air Cleaner

Reading the Vacuum Indicator

How to interpret the vacuum indicator for filter element replacement.

Renewing the Air Cleaner Filter Element and Safety Cartridge

Procedures for replacing the air cleaner filter element and safety cartridge.

Cooling System

Coolant

Information on coolant type, change intervals, and properties.

Hot Climates

Coolant recommendations for operation in hot weather conditions.

Antifreeze and Corrosion Protection

Requirements for antifreeze and corrosion protection products.

Topping Up Coolant

Instructions and precautions for topping up coolant levels.

Addition of Antifreeze and Corrosion Inhibitor to Water

Guidelines for mixing antifreeze and corrosion inhibitors with water.

Risk of Freezing

Consequences of freezing and necessary precautions for the cooling system.

Checking the Coolant Level

Procedures for checking and topping up the coolant level.

Checking the Coolants Antifreeze and Corrosion Protection

Methods for measuring antifreeze and corrosion protection content.

Changing the Coolant and Cleaning the Cooling System

Step-by-step guide for draining, cleaning, and refilling the cooling system.

Fuel System

Cleanliness Requirements

Critical importance of cleanliness when working on the fuel system.

Checking the Fuel Level

Procedure for checking and filling the fuel tank.

Renewing the Fuel Filters

Instructions for removing and replacing main and pre-filters.

Venting the Fuel System

Methods for venting the fuel system using suction or hand pump.

Miscellaneous

Checking the Drive Belt

Procedure for inspecting the drive belt for wear and cracks.

Checking for Leakage

Steps to identify and address oil, coolant, fuel, or exhaust leaks.

Checking and Adjusting the Valve Clearance

Detailed guide for checking and adjusting valve clearances.

Renewing the Reductant Filter

Steps to remove and replace the reductant filter.

Cleaning the Reductant Tank Filler Filter

How to clean the filler filter for the reductant tank.

Cleaning the Reductant Tank Ventilation Filter

How to clean the ventilation filter for the reductant tank.

Renewing the Particulate Filter

Procedures and safety measures for replacing the particulate filter.

Quality Requirements for Fuel

Diesel Properties

Quality requirements and testing standards for diesel fuel.

Sulphur Content

Importance of low sulphur diesel for SCR systems and regulatory requirements.

Permitted Sulphur Content in Diesel

Maximum allowable sulphur content in diesel fuel based on engine type.

Temperature Dependence of Diesel

Effects of temperature on diesel fuel properties and potential issues.

Biodiesel (FAME)

Guidelines for using biodiesel mixtures and storage requirements.

HVO

Information on using HVO (Hydrotreated Vegetable Oil) as fuel.

GTL

Information on using GTL (Gas-to-Liquid) as fuel.

Reductant for SCR

Preparing the Engine for Storage

Preservative Products

Use of special oils, coolants, and fuels to protect the engine during storage.

Preparations for Storage

Detailed steps for preparing the engine for long-term storage.

Batteries

Procedures for battery maintenance before storage.

When the Engine is to be Taken into Operation Again

Steps for preparing a stored engine for re-operation.

Technical Data

General Data

Key specifications and configurations of the engine.

Lubrication System Data

Technical data related to the engine's lubrication system.

Intake System Data

Technical specifications for the engine's intake system.

Cooling System Data

Technical specifications for the engine's cooling system.

Fuel System Data

Technical specifications for the engine's fuel system.

Electrical System Data

Technical specifications for the engine's electrical system.

Scania Assistance

General Tightening Torques for Screw Joints

Hexagon Screws, Hexagon Socket Screws, Torx Screws, Hexagon Nuts

Tightening torque specifications for common screw types.

Flange Screws with Hexagonal Head and Hexagonal Flange Nuts

Tightening torque specifications for flange head screws and nuts.

Hose Clamps

Tightening torque specifications for various sizes of hose clamps.

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