Scania DC13 XPI User Manual

OPM 200 en-GB 2
© Scania CV AB 2020, Sweden
Start of warranty . . . . . . . . . . . . . . . . . . . . . . . . 3
Scania engines engine warranty for industrial
engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Emission control systems warranty. . . . . . . . . 4
Emission control system warranty statement . 4
California emission control warranty statement
8
Your warranty rights and obligations . . . . . . . 8
Manufacturer's warranty coverage . . . . . . . . . 8
Owner's warranty responsibilities . . . . . . . . . . 8
SCR catalytic converter . . . . . . . . . . . . . . . . . . 9
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power classes . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Environment and safety . . . . . . . . . . . . . . . . . 13
Environmental responsibility . . . . . . . . . . . . 13
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Warnings and advisories . . . . . . . . . . . . . . . . 14
Engine data plate . . . . . . . . . . . . . . . . . . . . . . . 20
Component identification . . . . . . . . . . . . . . . . 21
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Exhaust gas aftertreatment management system
22
Starting and running . . . . . . . . . . . . . . . . . . . . 24
Checks before first start . . . . . . . . . . . . . . . . 24
Checks before running . . . . . . . . . . . . . . . . . 25
Starting the engine . . . . . . . . . . . . . . . . . . . . 26
Running. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Engine shutdown. . . . . . . . . . . . . . . . . . . . . . 34
Checks after running . . . . . . . . . . . . . . . . . . . 34
Transporting engines. . . . . . . . . . . . . . . . . . . 35
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Cleaning the engine. . . . . . . . . . . . . . . . . . . . 38
Engines with few hours of operation . . . . . . 39
Maintenance interval. . . . . . . . . . . . . . . . . . . 40
Lubrication system . . . . . . . . . . . . . . . . . . . . . 43
Oil grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Checking the oil level . . . . . . . . . . . . . . . . . . 47
Maximum angles of inclination during operation
47
Changing the oil . . . . . . . . . . . . . . . . . . . . . . 48
Cleaning upwards-moving centrifugal oil clean-
er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Operational testing of the centrifugal oil cleaner
53
Renewing the rotor in downwards-moving cen-
trifugal oil cleaner . . . . . . . . . . . . . . . . . . . . . 54
Renewing the oil filter. . . . . . . . . . . . . . . . . . 57
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Reading the vacuum indicator. . . . . . . . . . . . 58
Renewing the air cleaner filter element and safe-
ty cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . .60
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Checking the coolant level . . . . . . . . . . . . . . .67
Checking the coolant's antifreeze and corrosion
protection . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Changing the coolant and cleaning the cooling
system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Cleanliness requirements . . . . . . . . . . . . . . . .79
Checking the fuel level. . . . . . . . . . . . . . . . . .80
Renewing the fuel filters . . . . . . . . . . . . . . . .81
Venting the fuel system . . . . . . . . . . . . . . . . .86
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . .88
Checking the drive belt . . . . . . . . . . . . . . . . .88
Checking for leakage . . . . . . . . . . . . . . . . . . .89
Checking and adjusting the valve clearance .90
Renewing the reductant filter . . . . . . . . . . . . .93
Cleaning the reductant tank filler filter . . . . .96
Cleaning the reductant tank ventilation filter.96
Renewing the particulate filter . . . . . . . . . . . .97
Quality requirements for fuel . . . . . . . . . . . .103
Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. .103
Biodiesel (FAME) . . . . . . . . . . . . . . . . . . . .106
HVO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
GTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Reductant for SCR . . . . . . . . . . . . . . . . . . . . .108
Preparing the engine for storage . . . . . . . . . .109
Preservative products . . . . . . . . . . . . . . . . . .109
Preparations for storage . . . . . . . . . . . . . . . .110
Technical data . . . . . . . . . . . . . . . . . . . . . . . . .113
General data . . . . . . . . . . . . . . . . . . . . . . . . .113
Lubrication system . . . . . . . . . . . . . . . . . . . .113
Intake system . . . . . . . . . . . . . . . . . . . . . . . .114
Cooling system. . . . . . . . . . . . . . . . . . . . . . .114
Fuel system. . . . . . . . . . . . . . . . . . . . . . . . . .114
Electrical system . . . . . . . . . . . . . . . . . . . . .114
Scania Assistance . . . . . . . . . . . . . . . . . . . . . .115
General tightening torques for screw joints .116
Hexagon screws, hexagon socket screws, Torx
screws, hexagon nuts . . . . . . . . . . . . . . . . . .116
Flange screws with hexagonal head and hexago-
nal flange nuts . . . . . . . . . . . . . . . . . . . . . . .116
Hose clamps . . . . . . . . . . . . . . . . . . . . . . . . .117

Scania DC13 XPI Specifications

General

Brand	Scania
Model	DC13 XPI
Category	Engine
Language	English