Scania DI16 - Table of Contents; Contents

© Scania CV 2011 3
Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Contents ..........................................................3
Environmental responsibility .........................4
Certified engines ............................................4
Power classes ..................................................5
Safety information ..........................................6
Type designations . . . . . . . . . . . . . . . . . . . . . 10
EMS engine management system . . . . . . . . 12
Location of sensors for EMS with S6
on DI16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Troubleshooting using flash codes for the
EMS control unit . . . . . . . . . . . . . . . . . . . . . . .14
Reading off control unit fault codes . . . . . . . .14
Clearing fault codes . . . . . . . . . . . . . . . . . . . . .14
Overview of flash codes for the EMS control
unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Troubleshooting using flash codes for the EMS
coordinator . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Reading off coordinator fault codes . . . . . . . .16
Clearing fault codes . . . . . . . . . . . . . . . . . . . .16
Overview of flash codes for the EMS
coordinator . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Starting and running . . . . . . . . . . . . . . . . . . 18
First start .......................................................18
Checks before running .................................19
Starting the engine ........................................19
Running ........................................................20
Stopping the engine ......................................23
Checks after running ....................................23
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 24
Engines with few hours of operation ...........24
Inspection schedule ......................................25
Lubrication system . . . . . . . . . . . . . . . . . . . . 26
Oil grade .......................................................26
Checking the oil level ...................................27
Oil change ....................................................27
Cleaning the centrifugal oil cleaner .............28
Renewing the oil filter ..................................30
Renewing the closed crankcase ventilation
filter ..............................................................31
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . 31
Checking the coolant level ...........................31
Checking the sacrificial anodes ....................32
Checking the sea water pump impeller ........32
Checking the coolant ....................................33
Cleaning the cooling system .........................36
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Checking the read-out from the vacuum
indicator ........................................................40
Cleaning or renewing the filter element .......40
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Checking the fuel level .................................42
Renewing the fuel filter ................................42
Electrical system . . . . . . . . . . . . . . . . . . . . . . 44
Checking the electrolyte level in batteries ...44
Checking the state of charge in batteries.......44
Cleaning the batteries ...................................44
Renewing the battery ....................................45
Checking the coolant level monitor ..............45
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . 46
Checking the drive belt .................................46
Check for leaks, rectify as necessary ............47
Checking and adjusting the valve
clearance .......................................................48
Checking and adjusting the unit injector
rocker arms ...................................................48
Preparing the engine for storage . . . . . . . . . 51
Technical data . . . . . . . . . . . . . . . . . . . . . . . . 54
Fuel ...............................................................56
EC declaration of conformity . . . . . . . . . . . . 58
Alphabetical index . . . . . . . . . . . . . . . . . . . . . 59
Scania Assistance . . . . . . . . . . . . . . . . . . . . . . 60