CONTENTS
3
This instruction manual must be read with particular attention to the following safety
rules, by any person installing, operating, or servicing this tool.
1 Do not use outside the design intent.
2 Do not use equipment with this tool/machine other than that recommended.
3 Any modification undertaken by the customer to the tool/machine, nose assemblies,
accessories or any equipment supplied shall be the customer’s entire responsibility.
4 The tool/machine must be maintained in a safe working condition at all times and
examined at regular intervals for damage and function by trained competent personnel.
Any dismantling procedure shall be undertaken only by personnel trained.
5 The tool/machine shall at all times be operated in accordance with relevant Health and
Safety legislation. In the U.K. the “Health and Safety at Work etc. Act 197 4” applies.
6 The precautions to be observed when using this tool/machine must be explained by the
customer to all operators.
7 Always disconnect the air line from the tool/machine inlet before attempting to adjust, fit
or remove a nose assembly.
8 Do not operate a tool/machine that is directed towards any person(s) or the operator.
9 Always adopt a firm fooling or a stable position before operating the tool/machine.
10 Ensure that vent holes do not become blocked or covered.
11 The operating pressure shall not exceed 7 bar.
12 Do not operate the tool if it is not fitted with a complete nose assembly or swivel head
unless specifically instructed otherwise.
13 Care shall be taken to ensure that spent stems are not allowed to create a hazard.
14 If the tool is fitted with a stem collector, it must be emptied when half full.
15 If the tool is fitted with a stem deflector, it should be rotated until the aperture is facing
away from the operator and other person(s) working in the vicinity.
16 When using the tool, the wearing of safety glasses is required both by the operator and
others in the vicinity to protect against fastener ejection, should a fastener be placed
‘in air’. We recommend wearing gloves if there are sharp edges or corners on the
application.
17 Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the
moving parts of the tool which should be kept dry and clean for best possible grip.
18 When carrying the tool from place to place keep hands away from the trigger/lever to
avoid inadvertent start up.
19 Excessive contact with hydraulic fluid oil should be avoided. To minimize the possibility
of rashes, care should be taken to wash thoroughly.
20 C.O.S.H.H. data for all hydraulic oils and lubricants is available on request
from your tool supplier.
SAFETY RULES
Safety Rules .......................................................................................2
Specifications Tool Specification ............................................................4
Tool Dimensions ............................................................. 4
Putting into Service Air Supply .......................................................................5
Stroke Adjustment ...........................................................6
Operating Procedure ........................................................6
Nose Assemblies Fitting Instructions ........................................................... 7
Servicing Instructions ...................................................... 7
Servicing the Tool Daily / Weekly .................................................................8
Molykote® 55m Lithium Grease Safety Data ..................8
Maintenance Tool Servicing .................................................................9
Pneumatic Cylinder .........................................................9
Rod Guide .......................................................................9
Trigger ..........................................................................10
Differential Valve ............................................................ 10
Head Assembly .............................................................10
Rear Casing ..................................................................10
Distributor .....................................................................10
Hydraulic Piston and Air Motor Assembly ......................11
General Assembly of Base Tool ........................................................................... 12
Parts List for .................................................................13
Service Kit ...................................................................14
Priming Oil Details ......................................................................15
Hyspin® VG 32 Oil Safety Data .....................................15
Priming Procedure ......................................................... 15
Fault Diagnosis Symptom, Possible Cause and Remedy ................... 16-17
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